Image forming apparatus

ABSTRACT

An image forming apparatus includes a photosensitive member and a scanning unit including a light source, a rotatable polygonal mirror, and a sensor. The image forming apparatus includes setting of an operation in a first mode and setting of an operation in a second mode. The image forming apparatus further comprises, a surface identifying portion and a correction data storing portion configured to prestore correction data including first correction data for a first rotational speed and second correction data for a second rotational speed. Positional deviation in a main scan direction of laser light is corrected on the basis of the first correction data or the second correction data.

FIELD OF THE INVENTION AND RELATED ART

The present invention relates to an image forming apparatus, such as alaser printer, a copying machine or a facsimile machine, including anoptical scanning apparatus for scanning a surface-to-be-scanned withlaser light emitted from a light source and deflected by a deflector.

In a conventional optical scanning apparatus used in an image formingapparatus such as the laser printer, the laser light emitted from thelight source is optically modulated depending on an image signal, andthe modulated laser light is deflected by the deflector comprising, forexample, a rotatable polygonal mirror and then a photosensitive drum isscanned with the deflected laser light, so that an image is formed on aphotosensitive drum surface as the surface-to-be-scanned by a scanninglens such as an fθ lens, whereby an electrostatic latent image is formedon the photosensitive drum. Then, the electrostatic latent image on thephotosensitive drum is visualized (developed) into a toner image by adeveloping device, and the toner image is transferred onto a recordingmaterial such as recording paper, and the recording material is sent toa fixing device, and then the toner image (toner) on the recordingmaterial is heat-fixed on the recording material, so that printing iscarried out.

Reflecting surfaces of the rotatable polygonal mirror are subjected tohigh-precision processing in order to deflect the laser light with highaccuracy and then to scan the photosensitive drum surface with the laserlight. However, due to downsizing or the like of the optical scanningapparatus in these days, a variation in accuracy of the respectivereflecting surfaces of the rotatable polygonal mirror has an influenceon a quality of a printed image. Therefore, a technique in which thereflecting surface of the rotatable polygonal mirror is identified andimage density non-uniformity is electrically corrected for each of thereflecting surfaces is proposed (Japanese Patent 5733897).

Further, deviation occurs in a deflection scanning direction (main scandirection) of the rotatable polygonal mirror due to a mounting error ofthe optical scanning apparatus to the image forming apparatus, a changein refractive index of the fθ lens, and the like. The deviation leads toa deterioration of the image quality and is not preferred, andtherefore, a technique in which the deviation is corrected by changingan image clock for the deviation in the main scan direction is proposed(Japanese Patent 5041583).

Further, a proposal in which as a material of the rotatable polygonalmirror, aluminum is used in general, but a surface shape of thereflecting surfaces can be freely set by using plastic and thus leads toimprovement in degree of freedom of design is made (Japanese Laid-OpenPatent Application 2004-102006).

However, when the material of the rotatable polygonal mirror is theplastic, during high-speed rotation of the rotatable polygonal mirror,the reflecting surfaces are deformed by centrifugal force. Part (b) ofFIG. 11 is a numerical value simulation of reflecting surfacedeformation when a rotatable polygonal mirror 51 constituted by fourreflecting surfaces 51A to 51D shown in part (a) of FIG. 11 is rotatedat a high speed. As the material of the rotatable polygonal mirrors, thecase of aluminum (Al) which is conventional metal and the case ofpolycarbonate (PC) which is a resin material are set, and the numericalsimulation was performed at a rotational frequency (speed) of 45000rev·min⁻¹ for each of the respective rotatable polygonal mirrors.

In part (a) of FIG. 11, a size l×h of each of the reflecting surfaces ofthe rotatable polygonal mirror 51 is about 14 mm×2 mm. A dimension l ofthe reflecting surface is a length of the reflecting surface from oneend to the other end with respect to a longitudinal direction of thereflecting surfaces. A dimension h of the reflecting surface is a lengthof the reflecting surface from one end to the other end with respect toa widthwise (height) direction perpendicular to the longitudinaldirection and is also a length of the rotatable polygonal mirror passingthrough a rotation center of the rotatable polygonal mirror.

The ordinate of a graph shown in part (b) of FIG. 11 represents adeformation amount of the reflecting surface with respect to a directionperpendicular to the reflecting surface shown in part (a) of FIG. 11.The abscissa of the graph shown in part (b) of FIG. 11 represents adistance from a reflecting surface center to an end of the reflectingsurface with respect to the main scan direction (i.e., a length of halfof the reflecting surface with respect to the longitudinal direction).In part (b) of FIG. 11, the deformation amount of the reflectingsurface, with respect to the direction perpendicular to the reflectingsurface, from the reflecting surface center to the end of the reflectingsurface is shown. Incidentally, in part (a) of FIG. 11, the dimension lof the reflecting surface of the rotatable polygonal mirror is about 14mm, and therefore, a length l/2 from the reflecting surface center tothe end of the reflecting surface is about 7 mm.

From the graph shown in part (b) of FIG. 11, in the case where thematerial of the rotatable polygonal mirror is aluminum, there issubstantially no deformation amount from the reflecting surface centerto the end of the reflecting surface. However, in the case where thematerial of the rotatable polygonal mirror is polycarbonate, withrespect to the main scan direction (longitudinal direction) of thereflecting surface, deformation in an amount of about 160 nm generatesfrom the reflecting surface center to the end of the reflecting surface.In general, as regards flatness of the reflecting surface, λ/5 (λ(wavelength)=632.8 nm) is needed, so that the deformation amount ofabout 160 nm generated only by dynamic deformation due to rotation ofthe rotatable polygonal mirror is an optically large deformation amount.

FIG. 12 shows a scanning time jitter in a certain section of laser lightwhich is reflected by each reflecting surface and which is thensubjected to deflection scanning when the rotatable polygonal mirrormade of the plastic in actually rotated. The ordinate shown in FIG. 12is the scanning time jitter and principally represents a jitter amountdue to the flatness of each reflecting surface. In this case, the jitteramount (scanning time jitter is represented by a percentage obtained bydividing a value, obtained by subtracting a minimum from a maximum of ascanning time of each reflecting surface (of the 4 surfaces) of therotatable polygonal mirror, by an average scanning time. The abscissashown in FIG. 12 is a rotational frequency (rotational speed) of therotatable polygonal mirror. From FIG. 12, it is understood that thejitter amount due to the flatness of each reflecting surface changesdepending on the rotational frequency. When the jitter amount changesdepending on the rotational frequency of the rotatable polygonal mirror,an image forming (imaging) position on the photosensitive drum withrespect to the main scan direction deviates. Usually, in the case wherethe material of the rotatable polygonal mirror is aluminum, the jitteramount due to the flatness of each reflecting surface is substantiallyunchanged depending on the rotational frequency. On the other hand, whenthe material of the rotatable polygonal mirror is the plastic such aspolycarbonate, as described above using parts (a) and (b) of FIG. 11,large deformation generates on the reflecting surface by rotation of therotatable polygonal mirror. In the numerical value simulation shown inpart (b) of FIG. 11, a deformation of a specific reflecting surface ofthe rotatable polygonal mirror made of the plastic is shown. Inactuality, as shown in FIG. 12, by influences such as a deviation inmanufacturing of the rotatable polygonal mirror itself and a deviationin assembling to a deflector, there is a possibility that a differencein deformation amount among the respective reflecting surfaces isdifferent depending on the rotational frequency.

The image forming apparatus is operable in various printing modes, andfor example, a printing speed is changed depending on a kind of paper(sheet) subjected to printing. In this case, the change in printingspeed is made by a change in rotational frequency of the rotatablepolygonal mirror in the deflector in some instances. For example, thecase where the rotatable polygonal mirror is rotated at a rotationalfrequency of 40000 rev·min⁻¹ by a single deflector and the case wherethe rotatable polygonal mirror is rotated at a rotational frequency of24000 rev·min⁻¹ by the single deflector exist. At this time, in FIG. 12,the jitter amount at the time of the reflecting surface of 40000rev·min⁻¹ is about 0.032%, and the jitter amount at the time of thereflecting surface of 24000 rev·min⁻¹ is about 0.026%. The difference injitter amount between the respective rotational frequencies is about0.006%, and when the difference is converted into a distance, forexample, in the case where a short-side length of 210 mm of A4-sizepaper is taken into consideration, the distance is about 12 That is, inthe case where the rotatable polygonal mirror includes 4 surfaces, 4scanning lines cause a deviation of at least about 12 μm in the mainscan direction relative to each other (deviation of the scanning linesin the main scan direction).

When a periodical positional deviation of about 12 μm is generated bythe 4 scanning lines, there is a liability that moire appears in animage.

A principal object of the present invention is to realize an imageforming apparatus in which even when the rotational frequency of therotatable polygonal mirror changes, the moire does not occur by makingcorrection of the deviation in the main scan direction of eachreflecting surface in the respective rotational frequencies.

SUMMARY OF THE INVENTION

According to an aspect of the present invention, there is provided animage forming apparatus comprising: a photosensitive member; and ascanning unit configured to scan the photosensitive member with laserlight depending on image information, wherein the scanning unit includesa light source configured to emit the laser light depending on the imageinformation, a rotatable polygonal mirror which is configured to deflectthe laser light emitted from the light source and which is made of aresin material, and a sensor configured to receive the laser lightreflected by the rotatable polygonal mirror, wherein the image formingapparatus is operable in a first mode in which the rotatable polygonalmirror is rotated at a first rotational speed and in a second mode inwhich the rotatable polygonal mirror is rotated at a second rotationalspeed faster than the first rotational speed, wherein the image formingapparatus further comprises, a surface identifying portion configured toidentify a plurality of reflecting surfaces of the rotatable polygonalmirror on the basis of a signal outputted from the sensor, and a storingportion configured to prestore correction data for correcting deviationin a main scan direction of the laser light reflected by each of aplurality of reflecting surface, the correction data including firstcorrection data for the first rotational speed and second correctiondata for the second rotational speed, and wherein positional deviationin the main scan direction of the laser light is corrected on the basisof the first correction data or the second correction data.

According to another aspect of the present invention, there is providedan image forming apparatus comprising: a photosensitive member; and ascanning unit configured to scan the photosensitive member with laserlight depending on image information, wherein the scanning unit includesa light source configured to emit the laser light depending on the imageinformation, a rotatable polygonal mirror which is configured to deflectthe laser light emitted from the light source and which is made of aresin material, and a sensor configured to receive the laser lightreflected by the rotatable polygonal mirror, a surface identifyingportion configured to identify a plurality of reflecting surfaces of therotatable polygonal mirror on the basis of a signal outputted from thesensor; a storing portion configured to prestore deviation correctiondata for correcting deviation in a main scan direction of the laserlight reflected by each of a plurality of reflecting surfaces, and apredetermined correction parameter used for calculating temperaturecorrection data for correcting the deviation correction data; atemperature detecting portion configured to detect a temperature of aninside of the image forming apparatus; and a correction data controllerconfigured to correct the deviation correction data to correction datadepending on a temperature change of a space in which the rotatablepolygonal mirror is provided, by calculating temperature correction datadepending on the temperature change of the space on the basis of thetemperature detected by the temperature detecting portion and thecorrection parameter and then by using the calculated temperaturecorrection data, wherein positional deviation in the main scan directionof the laser light is corrected on the basis of the correction datacorrected by the correction data controller.

Further features of the present invention will become apparent from thefollowing description of exemplary embodiments with reference to theattached drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a perspective view of an optical scanning apparatus accordingto an embodiment of the present invention.

FIG. 2 is a partially sectional view of a deflector in the embodiment ofthe present invention.

FIG. 3 is a block diagram showing a mechanism for correcting amagnification deviation amount with respect to a main scan direction inthe embodiment.

Parts (a) and (b) of FIG. 4 are time-series diagrams each showing anexample of association between a surface ID and a BD (cyclic) period βmeasured at a scan period measuring portion.

Parts (a) of FIG. 5 is a table showing a specific example of arotational frequency, the BD period and correction data, which arestored in a correction data storing portion in the embodiment, and part(b) of FIG. 5 is a schematic view showing a structure for measuring theBD period of a rotatable polygonal mirror and the correction datacorresponding thereto.

Part (a) of FIG. 6 is a table showing an example of a BD period α storedin the correction data storing portion, and part (b) of FIG. 6 is atable showing an example of the BD period β measured and stored in ascan period storing portion.

Parts (a) and (b) of FIG. 7 are tables each showing an example anassociation relationship among the surface ID and the BD period β at aspecific portion, and the BD period α in the correction data storingportion in the case of succeeding in pattern match.

Parts (a) and (b) of FIG. 8 are time-series diagrams each showing anexample of association among the surface ID, the BD period β measured atthe scan period measuring portion, and the correction data stored in thecorrection data storing portion.

FIG. 9 is a flowchart of a process of reflecting surface identificationand main scan magnification deviation correction in the embodiment.

FIG. 10 is a schematic sectional view showing an image forming apparatusaccording to the embodiment of the present invention.

Part (a) of FIG. 11 is a perspective view of a rotatable polygonalmirror, and part (b) of FIG. 11 is a graph showing a numerical valuesimulation of a deformation amount of a reflecting surface duringrotation of the rotatable polygonal mirror.

FIG. 12 is a graph showing an example of a scanning time jitter for eachof rotational frequencies of a rotatable polygonal mirror made of aplastic material.

FIG. 13 is a block diagram showing a mechanism for correcting amagnification deviation amount with respect to a main scan direction inthe embodiment.

FIG. 14 is a time-series diagrams each showing an example of associationbetween a surface ID and a BD (cyclic) period β measured at a scanperiod measuring portion.

Parts (a) of FIG. 15 is a table showing a specific example of arotational frequency, the BD period and correction data, which arestored in a correction data storing portion in the embodiment, and part(b) of FIG. 15 is a schematic view showing a structure for measuring theBD period of a rotatable polygonal mirror and the correction datacorresponding thereto.

Part (a) of FIG. 16 is a table showing an example of a BD period αstored in the correction data storing portion, and part (b) of FIG. 16is a table showing an example of the BD period β measured and stored ina scan period storing portion.

FIG. 17 is a table showing an example an association relationship amongthe surface ID and the BD period β at a specific portion, and the BDperiod α in the correction data storing portion in the case ofsucceeding in pattern match.

FIG. 18 is a time-series diagram each showing an example of associationamong the surface ID, the BD period β measured at the scan periodmeasuring portion, and the correction data stored in the correction datastoring portion.

FIG. 19 is a flowchart of a process of reflecting surface identificationand main scan magnification deviation correction in the embodiment.

FIG. 20 is a schematic sectional view showing an image formingapparatus.

FIG. 21 is a perspective view of an optical scanning apparatus accordingto a modified example of the embodiment.

FIG. 22 is a flowchart of a process of reflecting surface identificationand main scan magnification deviation correction according to themodified example of the embodiment.

Part (a) of FIG. 23 is a perspective view of a rotatable polygonalmirror, and part (b) of FIG. 23 is a graph showing a numerical valuesimulation of a thermal deformation amount of a reflecting surface ofthe rotatable polygonal mirror.

FIG. 24 is a graph showing a change in scanning time of each ofreflecting surfaces when a temperature is changed.

FIG. 25 is a graph showing an example of a scanning time jitter of aplastic rotatable polygonal mirror for each of temperatures.

DESCRIPTION OF EMBODIMENTS

In the following, with reference to the drawings, an image formingapparatus including an optical scanning apparatus according to anembodiment will be described. Incidentally, in the followingdescription, first, the image forming apparatus including the opticalscanning apparatus according to the embodiment will be described as anexample, and then the optical scanning apparatus in the image formingapparatus will be described. Then, a deflector assembled in the opticalscanning apparatus will be described.

[Image Forming Apparatus]

First, an image forming apparatus 110 will be described using FIG. 10.FIG. 10 is a schematic sectional view of the image forming apparatus 110according to the embodiment in which an optical scanning apparatus 101is provided. The image forming apparatus 110 includes the opticalscanning apparatus 101, and a photosensitive drum as an image bearingmember is scanned with laser light by the optical scanning apparatus 101and then an image is formed on a recording material P such as recordingpaper on a basis of a latent image formed by scanning. In thisembodiment, description will be made using a laser beam printer as anexample of the image forming apparatus.

As shown in FIG. 10, in the image forming apparatus (printer) 110, thelaser light L based on image information is emitted from the opticalscanning apparatus 101 as an exposure means, and a surface of thephotosensitive drum 103 as the image bearing member incorporated in aprocess cartridge 102 is irradiated with the laser light L. Then, thelatent image is formed on the photosensitive drum 103 by irradiating thephotosensitive drum 103 with the laser light L and by exposing thephotosensitive drum 103 to the laser light L. The latent image formed onthe photosensitive drum 103 is visualized (developed) as a toner imagewith toner as a developer. Incidentally, a process cartridge 102integrally includes the photosensitive drum 103 and a charging means, adeveloping means and the like as process means actable on thephotosensitive drum 103 and is mountable in and dismountable from theimage forming apparatus 110.

On the other hand, recording materials P accommodated on a recordingmaterial stacking plate 104 are fed while being separated one by one bya feeding roller 105 and is further fed toward a downstream side by aconveying roller pair 106. Onto the fed recording material P, the tonerimage formed on the photosensitive drum 103 is transferred by a transferroller 107. The recording material P on which an unfixed toner image isformed is fed toward a further downstream side, and then the toner imageis fixed on the recording material P by a fixing device 108 including aheating member (heating) therein. Thereafter, the recording material Pis discharged to an outside of the image forming apparatus 110 by adischarging roller pair 109.

Incidentally, in this embodiment, the charging means and the developingmeans which are used as the process means actable on the photosensitivedrum 103 are integrally assembled with the photosensitive drum 103 inthe process cartridge 102. However, the process means is not limitedthereto, and the process means may also be constituted as separatemembers from the photosensitive drum 103.

[Optical Scanning Apparatus]

Next, the optical scanning apparatus in the image forming apparatus 110will be described using FIG. 1. FIG. 1 is a perspective view of theoptical scanning apparatus in this embodiment. An arrow Z directionshown in FIG. 1 is an axial direction of a rotation shaft 10 shown inFIG. 2. An arrow X direction is a direction perpendicular to the arrow Zdirection, and an arrow Y direction is a direction perpendicular to thearrow Z direction and the arrow X direction.

As shown in FIG. 1, the optical scanning apparatus 101 includes thefollowing optical members. The optical scanning apparatus 101 includes asemiconductor laser unit 1 and a composite anamorphic collimator lens 2.The semiconductor laser unit 1 is a light source for emitting laserlight L. The composite anamorphic collimator lens 2 is a lens preparedby integrally molding an anamorphic collimator lens having functions ofa collimator lens and a cylindrical lens in combination and asynchronizing signal detecting lens (BD lens). Further, the opticalscanning apparatus 101 includes an aperture stop 3, a deflector 5 forrotationally driving a rotatable polygonal mirror 4, a synchronizingsignal detecting sensor (BD sensor) 6, and fθ lens (scanning lens) 7.The optical scanning apparatus 101 accommodates the above-describedoptical members in an optical box 8.

In the above-described constitution, the laser light L emitted from thesemiconductor laser unit 1 passes through the aperture stop 3 and alaser light width is restricted, so that an image is formed on thereflecting surface of the rotatable polygonal mirror 4 in a focal lineshape extending in a main scan direction. Then, this laser light L issubjected to deflection scanning by rotating the rotatable polygonalmirror 4 and is incident on the BD lens of the combined anamorphiccollimator lens 2. The laser light L passed through the BD lens entersthe synchronizing signal detecting sensor 6. That is, the synchronizingsignal detecting sensor 6 receives the laser light L reflected by therespective reflecting surfaces of the rotatable polygonal mirror 4. Atthis time, a synchronizing signal (BD signal) is detected by thesynchronizing signal detecting sensor 6, and this timing is used assynchronization detection timing of a writing start position withrespect to the main scan direction. The synchronizing signal (BD signal)is a signal for establishing an image writing start position withrespect to the main scan direction at each of the reflecting surfaces ofthe rotatable polygonal mirror 4. Then, the synchronizing signaldetecting sensor 6 outputs the synchronizing signal (BD signal) to asurface discriminating signal generating portion 300 (FIG. 3) describedlater. Then, the laser light L enters the fθ lens 7. The fθ lens 7 isdesigned so that the laser light L is concentrated on the photosensitivedrum so as to form a spot and so that a scanning speed of the spot iskept at a constant speed. In order to acquire such a characteristic ofthe fθ lens 7, the fθ lens 7 is formed by an aspherical lens. The laserlight L passed through the fθ lens 7 is emitted through an emergentopening of the optical box 8, so that an image is formed on thephotosensitive drum by scanning with the laser light 1.

Main scan is performed on the photosensitive drum with the laser lightwith respect to an axial direction of the photosensitive drum bysubjecting the laser light to deflection scanning through rotation ofthe rotatable polygonal mirror 4, and sub-scan is performed byrotationally driving the photosensitive drum about an axis of thecylinder of the photosensitive drum. This direction in which thephotosensitive drum is scanned with the laser light with respect to theaxial direction thereof is a main scan direction, and the direction inwhich the photosensitive drum is scanned with the laser light byrotation thereof about the axis is a sub-scan direction perpendicular tothe main scan direction. Thus, on the surface of the photosensitivedrum, an electrostatic latent image is formed.

[Deflector]

The deflector in the above-described optical scanning apparatus will bedescribed using FIG. 2. FIG. 2 is a partially sectional view of thedeflector in this embodiment.

As shown in FIG. 2, the deflector 5 includes a rotor 20 including therotatable polygonal mirror 4, a bearing 15, a stator core 16, a statorcoil 17, a circuit board 18, Hall element (magnetic sensor) 19 and thelike. The rotor 20 is constituted by, in addition to the rotatablepolygonal mirror 4, a rotational shaft 10, a rotor boss 11, a rotorframe 12, a rotor magnet 13 and a fixture 14 of the rotatable polygonalmirror 4. A material of the rotatable polygonal mirror 4 is plastic as aresin material such as polycarbonate resin or cycloolefin resin.

In the above-described constitution, when a current is subjected to thestator coil 17, an electromagnetic force is generated between the statorcoil 17 and the rotor magnet 13, so that the rotor 20 is rotated aboutthe rotation shaft 10 shaft-supported by the bearing 15. The Hallelement 19 is a magnetic sensor for determining timing (rectifyingtiming) when the current is caused to pass through the stator coil 17,and is disposed below the rotor magnet 13 and detects magnetic poles (N,S) of the rotor magnet 13.

[Correction of Positional Deviation of Each Reflecting Surface withRespect to Main Scan Direction at Each Rotational Frequency of RotatablePolygonal Mirror 4]

Next, using the drawings, a correcting method of a jitter amount of eachreflecting surface with respect to the main scan direction at eachrotational frequency of the rotatable polygonal mirror 4 (i.e.,positional deviation of scanning line of each reflecting surface withrespect to the main scan direction) will be described. FIG. 3 is a blockdiagram showing a mechanism for correcting a positional amount ofscanning line with respect to the main scan direction in thisembodiment. Parts (a) and (b) of FIG. 4 are time-series diagrams eachshowing an example of association between a surface ID and a BD (cyclic)period measured at a scan period measuring portion. Parts (a) of FIG. 5is a table showing a specific example of a rotational frequency,(rotational speed), the BD period and correction data for eachreflecting surface of the rotatable polygonal mirror, which are storedin a correction data storing portion in this embodiment, and part (b) ofFIG. 5 is a schematic view showing a structure for measuring the BDperiod of each reflecting surface of the rotatable polygonal mirror andthe correction data corresponding thereto. Part (a) of FIG. 6 is a tableshowing an example of a BD period α, a corresponding reflecting surfaceand corresponding correspond, which are stored in the correction datastoring portion, and part (b) of FIG. 6 is a table showing an example ofthe BD period β and a surface ID of a corresponding reflecting surface,which are measured and stored in a scan period storing portion. Parts(a) and (b) of FIG. 7 are tables each showing an example an associationrelationship among the surface ID and the BD period β at a surfacediscriminating signal generating portion, and the BD period α in thecorrection data storing portion in the case of succeeding in patternmatch. Parts (a) and (b) of FIG. 8 are time-series diagrams each showingan example of association among the surface ID, the BD period β measuredat the scan period measuring portion, and the correction data stored inthe correction data storing portion.

As shown in FIG. 3, in this mechanism, the surface discriminating signalgenerating portion 300, a main scan position (magnification) deviationcorrecting portion 301 and an image signal generating portion 305 areincluded. The main scan direction deviation correcting portion 301includes a correction data controller 303 b relating to control and asurface identifying portion 303 a. The surface identifying portion 303 areceives information from the surface discriminating signal generatingportion 300 and identifies a plurality of the rotatable polygonalmirrors. The correction data controller 303 b controls, on the basis ofcorrection data for the signal surface identified by receiving theinformation from the surface discriminating signal generating portion300, drive of a laser driving portion 306 via a laser light modulatingportion (image clock generating portion) 304. In this embodiment, thecorrection data controller 303 b and the surface identifying portion 303a are managed by a CPU which is a controller for controlling anoperation of the optical scanning apparatus. The image signal generatingportion 305 generates an image signal and sends the image signal to thelaser driving portion 306. The laser driving portion 306 causes thesemiconductor laser unit 1 to output the laser light. The laser lightemitted from the semiconductor laser unit 1 is reflected by thereflecting surface of the rotating rotatable polygonal mirror 4, and thereflected laser light is detected by the BD sensor 6, and thereafter,the photosensitive drum 103 is scanned with the laser light. Here, whenthe laser light is detected by the BD sensor 6, a BD signal is generatedand outputted.

The surface discriminating signal generating portion 300 includes a scanperiod measuring portion, a scan period storing portion and a surfacediscrimination signal portion which are not shown. The rotatablepolygonal mirror 4 is rotated at a constant speed, and a process ofimparting a surface ID is started. In the surface discrimination signalportion assigns a surface ID to a current reflecting surfacecorrespondingly to a BD period, and thereafter renews the surface IDcorresponding to the BD signal every time when the BD signal is inputtedand thus assigns the renewed surface ID to a subsequent reflectingsurface.

The “current reflecting surface” refers to a reflecting surface whichsupplied reflected light which becomes a basis for providing the BDsignal outputted immediately before. Every (one) rotation of therotatable polygonal mirror 4, i.e., for each of outputs of the BDsignals in the same number (four in this embodiment) as the reflectingsurfaces, the same reflecting surface becomes a supply source of thereflected light. In this embodiment, each BD signal outputted once perfour times corresponds to a certain reflecting surface. Accordingly, thesurface ID is not only information for identifying each of thereflecting surfaces but also discriminates each of the BD signals in(one) rotation of the rotatable polygonal mirror 4.

In the scan period measuring portion, an internal counter periods the“BD period”, which is an output interval of the BD signal, as an outputinterval for each reflecting surface. Accordingly, the BD period ismeasured in the number of times corresponding to the number of thereflecting surfaces of the rotatable polygonal mirror 4. Then, the BDperiods of the respective reflecting surfaces are stored in the scanperiod storing portion in the order of measurement. The BD periods ofthe reflecting surfaces stored in this scan period storing portion aremeasured data each measured as the output interval for each (associated)reflecting surface. The reflecting surface which is first measured andwhich corresponds to the BD signal on a side of a start of the BD periodis not determined but can be different every time.

For example, as shown in part (a) of FIG. 4, in the case where arotational frequency (the number of revolutions) of the rotatablepolygonal mirror 4 is r1 and the rotatable polygonal mirror 4 has fourreflecting surfaces, the reflecting surface being in a position whereafter a step of assigning the surface ID is started, the laser light isreflected immediately after a first BD signal is outputted is a firstsurface. In this case, in the surface discrimination signal portion, thesurface ID is assigned as “ID11” to the first surface. When a subsequent(second) BD period is inputted, an interval between itself and the firstBD signal is measured by the scan period measuring portion, and themeasured interval is stored as a BD period (for example, β11) of thefirst surface in the scan period storing portion.

Then, when a subsequent (third) BD signal is inputted, an intervalbetween itself and the second BD signal immediately before the third BDsignal is measured as a BD period of a subsequent (second) surface, andthe BD period (for example, β12) is stored in the scan period storingportion, and in addition, as the surface ID, “ID12” is assigned to thesecond surface. Such a process is carried out in the number of timescorresponding to the number of the reflecting surfaces of the rotatablepolygonal mirror 4 for each of two rotational frequencies consisting ofa first rotational frequency r1 and a second rotational frequency r2larger than the first rotational frequency r1. Then, for each rotationalfrequency, BD periods β (β11 to β14, β21 to β24) are stored in the scanperiod storing portion, and at the same time, surface IDs (ID11 to ID14,ID21 to ID24) are assigned to the respective reflecting surfaces. Forexample, in the case of the second rotational frequency r2, as shown inpart (b) of FIG. 4, to the first reflecting surface, the surface ID isassigned as “ID21”, and then is successively assigned in the number oftimes corresponding to the number of remaining reflecting surfaces. Inpart (b) of FIG. 6, for each of the rotational frequencies r1 and r2, acorrespondence relationship between the BD period β stored in the scanperiod storing portion and the surface ID generated by the surfacediscrimination signal portion is shown. The BD period β is measured datameasured as an output interval for each reflecting surface by the scanperiod measuring portion of the surface discriminating signal generatingportion 300 and is period data associated with the surface ID byassigning the order of output to the surface ID.

The main scan position deviation correcting portion 301 includes acorrection data storing portion 302 which is a storing portion, thesurface identifying portion 303 a for identifying a plurality ofreflecting surfaces, the correction data controller 303 b for readingthe data and for carrying out correction control, and the laser lightmodulating portion (image clock generating portion) 304. Incidentally,in this embodiment, the correction data controller 303 b and the surfaceidentifying portion 303 a are managed by the CPU, but constitutions ofthe respective portions are not limited thereto. The respective portionsconstituting the main scan position deviation correcting portion 301 maybe realized by a dedicated circuit such as ASIC and may also be realizedby a CPU, a ROM, a RAM and a computer program. In this embodiment, asdescribed above, the CPU performing the functions of the surfaceidentifying portion 303 a and the correction data controller 303 breceives the information from the surface discriminating signalgenerating portion 300 and identifies the surface (reflecting surface)of the rotatable polygonal mirror, and then controls the drive of thelaser driving portion 306 via the laser light modulating portion (imageclock generating portion) 304. The correction data storing portion 302stores, as shown in part (a) of FIG. 6, the BD periods of the respectivereflecting surfaces of the rotatable polygonal mirror 4 measured foreach of a plurality of rotational frequencies in an assembling step inadvance and correction data corresponding thereto in an associationmanner. In this embodiment, as the rotatable polygonal mirror includinga plurality of reflecting surfaces, the rotatable polygonal mirror 4including four reflecting surfaces A to D as shown in FIG. 3 isexemplified.

As shown in part (a) of FIG. 6, in the correction data storing portion302, BD periods (a) corresponding to the reflecting surfaces A to D andcorrection data (data) corresponding to the reflecting surfaces A to Dare stored in advance. In this embodiment, the BD periods (a) associatedwith the reflecting surfaces A to D, respectively, are discriminationdata.

Further, the discrimination data (BD periods (a)) and the correctiondata (data), which correspond to the reflecting surfaces A to D,respectively, are stored in the above-described correction data storingportion 302 in advance for each of the two rotational frequenciesconsisting of the first rotational frequency r1 and the secondrotational frequency r2 larger than the first rotational frequency r1.

That is, the correction data storing portion 302 stores BD periods α1(α11 to α14) of the reflecting surfaces A to D of the rotatablepolygonal mirror 4 and main scan position deviation correction data(data L1 to data L4) corresponding to the reflecting surfaces A to D, atthe time of the first rotational frequency r1 in advance. The correctiondata (data L1 to data L4) are first correction data for correctingdeviation of the laser light, on the photosensitive drum with respect tothe main scan direction, reflected by the reflecting surfaces in thecase where the rotatable polygonal mirror 4 is rotated at the firstreflecting surface r1. Further, the correction data storing portion 302stores BD periods α2 (α21 to α24) of the reflecting surfaces A to D ofthe rotatable polygonal mirror 4 and main scan position deviationcorrection data (data H1 to data H4) corresponding to the reflectingsurfaces A to D, at the time of the second rotational frequency r2 inadvance. The correction data (data H1 to data H4) are second correctiondata for correcting deviation of the laser light, on the photosensitivedrum with respect to the main scan direction, reflected by thereflecting surfaces in the case where the rotatable polygonal mirror 4is rotated at the second reflecting surface r2.

The BD periods α of the reflecting surfaces and the corresponding mainscan position deviation correction data (data) for each rotationalfrequency shown in part (a) of FIG. 6 are measured using jigs and toolsin an assembling step in advance. In this embodiment, in addition to theBD sensor by three scanning position detecting sensors, correction datafor correcting positional deviation at three portions (image writingstart portion, image center portion, image writing end portion) of thephotosensitive drum 103 with respect to the main scan direction areacquired. Specific examples of the measured BD periods and correspondingcorrection data are shown in part (a) of FIG. 5. Incidentally, part (a)of FIG. 5, the correction data for correcting the deviation in the mainscan direction of the laser light reflected by the reflecting surfacesare larger in the case of the second rotational frequency r2 (39625rev·min⁻¹) than in the case of the first rotational frequency r1 (25000rev·min⁻¹).

In part (a) of FIG. 6 and part (a) of FIG. 5, the BD period is a timeinterval from a BD signal 1 to a BD signal 2 when the BD signal 1 isacquired at one surface of the rotatable polygonal mirror and then theBD signal 2 is acquired at a subsequent surface of the rotatablepolygonal mirror. For example, the BD signal of the reflecting surface Aof the rotatable polygonal mirror 4 shown in FIG. 3 is acquired as theBD signal 1 by the BD sensor 6. Then, the BD signal of the reflectingsurface B which is a subsequent surface adjacent to the reflectingsurface A with respect to a rotational direction is acquired as the BDsignal 2 by the BD sensor 6. A time interval from acquisition of the BDsignal 1 to acquisition of the BD signal 2 is the BD period. That is, anoutput interval of the signal outputted by the BD sensor 6 is the BPperiod. Other BD periods (time intervals) between other reflectingsurfaces are also similarly acquired. Further, a correspondencerelationship of the respective reflecting surfaces with the respectiveBD periods is acquired by associating a surface when the BD signal 1which is a preceding signal in one BD period is acquired, with the timeinterval (BD period) from the BD signal 1 to the BD signal 2. Forexample, the time interval (BD period) from the BD signal 1 of thereflecting surface A to the BD signal 2 of the reflecting surface Bwhich are acquired by the BD sensor 6 is associated with the reflectingsurface A providing the BD signal 1 which is preceding signal. Theassociation between another reflecting surface and another BD period isalso similarly made.

On the other hand, the correction data are data for correcting thepositional deviation (positional deviation amount in the main scandirection from an ideal position which is a reference position), in themain scan direction of the laser light L reflected by each reflectingsurface, which generates due to surface deformation in one surface ofthe rotatable polygonal mirror. The positional deviation in the mainscan direction of the laser light L reflected by each reflecting surfaceis deviation of a distance from a scanning start position to an imageregion (i.e., from an image writing start portion to an image writingend portion) with respect to the main scan direction. Here, as aconversion factor of the distance, a time may also be used. In thisembodiment, as shown in part (b) of FIG. 5, in addition to the BD sensor6, by three scanning position detecting sensors S1, S2 and S3,correction data for correcting the positional deviation at the threeportions (the image writing start portion, the image center portion andthe image writing end portion) of the photosensitive drum 103 withrespect to the main scan direction are acquired. As shown in part (b) ofFIG. 5, at the scanning start position, the BD sensor 6 is disposed. Asregards the above-described 3 portions of the photosensitive drum withrespect to the main scan direction, the sensors S1, S2 and S3 aredisposed at the positions of the image writing start portion, the imagecenter portion and the image writing end portion, respectively. Withrespect to the main scan direction, a symbol a represents a distancefrom the scanning start position to the position of the image writingstart portion, a symbol b represents a distance from the scanning startposition to the position of the image center portion, and a symbol crepresents a distance from the scanning start position to the positionof the image writing end portion. As the correction data, deviationamounts in the main scan direction from the ideal positions at theabove-described 3 portions with respect to the main scan direction arestored. That is, the respective distance a, b and c are measured, anddeviation amounts in the main scan direction from ideal distances whichare reference distances for the measured distances a, b and c are storedin advance as correction data in the correction data storing portion 302shown in FIG. 3. Incidentally, in the measurement by the above-describedjigs and tools, arrangement and the number of the scanning positiondetecting sensors other than the BD sensor are not limited to thosedescribed above, but should be appropriately set as needed.

Here, the BD period α is measured in advance after each of thereflecting surfaces A to D is identified, and is a parametercorresponding to the BD period β. However, whether each of the BDperiods β corresponds to which reflecting surface can change in everysurface identification, and therefore, whether each of the BD periods αfor which the reflecting surface is identified corresponds to which BDperiod β is not determined unless a process of identifying thereflecting surface described later is performed.

Measurement of the BD period α can be carried out by the same method asthe BD period β, but there is no restriction on the measuring method.That is, it is assumed that the BD period α is measured in a stagebefore shipping of the image forming apparatus, so that it is notessential that an operation such that scanning is actually performed byrotating the rotatable polygonal mirror 4 is performed. The main scanposition deviation correction data (data) (hereinafter also simplyreferred to as “correction data (data)” is data for correcting, duringimage formation, a preliminarily measured deviation amount of a scanningline with respect to the main scan direction. This data is also measuredin the stage before the shipping of the image forming apparatus.

The correction data controller 303 b outputs a reading address (adrs) tothe correction data storing portion 302 depending on the surface IDgenerated by the surface discriminating signal generating portion 300.Then, the correction data controller 303 b receives, from the correctiondata storing portion 302, correction data (data) stored in the readingaddress (adrs) and outputs the correction data (data) to the laserdriving portion 306.

Next, an associating method between the surface ID generated by thesurface discriminating signal generating portion 300 and the readingaddress (adrs) stored in the correction data storing portion 401 will bedescribed.

The CPU reads, depending on the rotational frequency (r1, r2), not onlythe BD periods β (β11 to β14, β21 to β24) from the scan period storingportion of the surface discriminating signal generating portion 300 butalso the BD periods α (α11 to α14, α21 to α24) from the correction datastoring portion 302. Then, the CPU compares the read BD period β and theread BD period α with each other, and sets the reading address (adrs) ofthe correction data (data) in the correction data storing portion 302for the surface ID of each reflecting surface of the rotatable polygonalmirror 4.

For example, in the case where the rotational frequency of the rotatablepolygonal mirror 4 is the first rotational frequency r1 and therotatable polygonal mirror 4 has the 4 surfaces (reflecting surfaces),in each of 4 kinds of combination patterns, sum of squares ofdifferences between BD periods (β11 to β14) and BD periods (all to α14)is calculated in the following manner. First, when the BD signal isfirst outputted, the reflecting surface being in a position where thelaser light is reflected is arbitrarily determined. This arbitrarilydetermined reflecting surface is taken as the first surface (surfaceID=ID1), and then, the respective reflecting surfaces sequenced in theappearing order along the rotational direction of the rotatablepolygonal mirror 4 and the reflecting surfaces sequenced in advance inthe order from the A surface are combined with each other, so that afirst combination pattern is formed.

With respect to respective pairs (in this embodiment, a pair of thefirst surface and the A surface, a pair of the second surface and the Bsurface, a pair of the third surface and the C surface, and a pair ofthe fourth surface and the D surface), a process of calculating a squareof a difference between the BD period β and the BD period α is carriedout. Then, when the combination pattern is changed by shifting thepreliminarily sequenced reflecting surfaces one by one, 4 kinds(corresponding to the number of the reflecting surfaces of the rotatablepolygonal mirror) of combination patterns are formed. In each of thepairs in each of all these 4 combination patterns, the above-describedprocess of calculating the square of the difference between the pair isperformed. For example, in the second combination pattern, the square ofthe difference between the pair is calculated for each of the pair ofthe first surface and the B surface, the pair of the second surface andthe C surface, the pair of the third surface and the D surface, and thepair of the fourth surface and the A surface. In the third combinationpattern, the square of the difference between the pair is calculated foreach of the pair of the first surface and the C surface, the pair of thesecond surface and the D surface, the pair of the third surface and theA surface, and the pair of the fourth surface and the B surface. In thefourth combination pattern, the square of the difference of the pair iscalculated for each of the pair of the first surface and the D surface,the pair of the second surface and the A surface, the pair of the thirdsurface and the B surface, and the pair of the fourth surface and the Csurface.

Then, in each of all the combination patterns, the sum of square ofdifferences between the pairs (i.e., the sum of squares) is acquired, sothat resultant values are difference values. Difference values 1 to 4 ofcombination patterns 1 to 4 are specifically calculated by the followingcalculation formulas.

(β11−α11)²+(β12−α12)²+(β13−α13)²+(β14−α14)²=difference value 1  Pattern1:

(β11−α12)²+(β12−α13)²+(β13−α14)²+(β14−α11)²=difference value 2  Pattern2:

(β11−α13)²+(β12−α14)²+(β13−α11)²+(β14−α12)²=difference value 3  Pattern3:

(β11−α14)²+(β12−α11)²+(β13−α12)²+(β14˜α13)²=difference value 4  Pattern4:

Incidentally, when the combination pattern is changed, there is norestriction on the order of changing the combination between the BDperiod α and the BD period β. For example, in the above-describedcalculation formulas, relative to the BD period β, the BD period α isshifted one by one, but relative to the BD period α, the BD period β mayalso be shifted one by one.

Part (a) of FIG. 6 is a table showing an example of the BD periods (allto α14, α21 to α24), for each rotational frequency, stored in advance inthe correction data storing portion 302. Part (b) of FIG. 6 is a tableshowing an example of the BD periods (β11 to β14, β21 to β24), for eachrotational frequency, measured and stored in the scan period storingportion of the surface discriminating signal generating portion 300.

Here, of the 4 combination patterns, by the combination pattern in whichthe difference value is a minimum value, correspondence of each of theBD periods α in the correction data storing portion with associated oneof the BD periods β in the scan period storing portion of the surfacediscriminating signal generating portion 300 is determined. At thattime, a certain threshold is set, and satisfaction of a matchingcondition such that “the minimum difference value is the threshold orless and all the difference values other than the minimum differencevalue are larger than the threshold” is discriminated. Only in the casewhere this matching condition is satisfied, discrimination thatassociation (pattern match (matching)) of each of the BD periods α inthe correction data storing portion 302 with the associated one of theBD periods β in the scan period storing portion of the surfacediscriminating signal generating portion 300 was succeeded is made.

Here, in the surface discriminating signal generating portion 300, thesurface ID and the BD period β are associated with each other (part (b)of FIG. 6). In the correction data storing portion 302, the readingaddress (adrs) in which the correction data (data) is stored and the BDperiod α are associated with each other, and the BD period α and thecorrection data (data) have a correspondence relationship therebetweenthrough the reading address (adrs) (part (a) of FIG. 6). Incidentally,in each of parts (a) and (b) of FIG. 7, for associated one of therotation frequencies, a correspondence relationship in the case where ofthe above-described 4 combination patterns, the combination pattern inwhich the difference value 4 is the minimum value is shown as anexample.

In the case where the pattern match is succeeded, on the basis ofone-to-one correspondence relationship between the BD period β and theBD period α in the combination pattern, of the CD (data) in thecorrection data storing portion 302, the CD (data) corresponding to thesurface ID of each reflecting surface is used for correcting the mainscan position deviation. That is, in the order of the surface ID, the BDperiod β, the BD period α and the reading address (adrs), the readingaddress (adrs) corresponding to the surface ID is acquired (FIG. 7).Then, the correction data (data) stored in this reading address (adrs)is read out as the correction data used in the main scan positiondeviation correction.

The correspondence relationship between the BD period β and the BDperiod α becomes known, and therefore, whether the reflecting surfacecurrently reflecting the laser light is which reflecting surface inactuality also becomes known. That is, in a stage in which surfaceidentification is not completed, the surface ID is merely assigned toeach of the reflecting surfaces of the rotatable polygonal mirror 4, sothat an absolute position of each of the reflecting surfaces is notknown in actuality. However, after the surface identification iscompleted, each of the plurality of reflecting surfaces of the rotatablepolygonal mirror 4 is identified. For that reason, from thecorrespondence relationship with the BD signals, an identificationresult as to whether each of the reflecting surfaces is the reflectingsurface reflecting the laser light or is the rotational frequency beingin which position relative to the reflecting surface reflecting thelaser light is acquired. In this embodiment, this matching process isperformed by the surface identifying portion, so that the 4 reflectingsurfaces of the rotatable polygonal mirror can be identified by theprocess in the surface identifying portion, but a reflecting surfaceidentifying method is not limited to this method. When only onereflecting surface can be identified, it is possible to correct thedeviation in the main scan direction for the identified surface by thecorrection data.

Incidentally, in the case where the pattern match failed, the correctiondata in the correction data storing portion 302 is not set. In thisembodiment, in the case where the pattern match failed, a process inwhich the correction data is not set was described as an example, butthe present invention is not limited thereto. For example, even in thecase where the pattern match failed, an average of the correction data(data) in the correction data storing portion 302 is set as commoncorrection data for all the reflecting surfaces. Here, the same (common)correction data may also be predetermined correction data, not theaverage.

In the case where the pattern match was succeeded, the minimumdifference value approaches zero without limit. Therefore, as a mannerof determining a threshold T in the above-described matching condition,it is desirable that in the case where the pattern match was succeeded,a value of an error calculated from a rotation jitter or the like of therotatable polygonal mirror is set.

For example, in the case where the difference value of 4 which is theminimum difference value is the threshold T or less and the differencevalues of 1, 2 and 3 other than the minimum difference value of 4 arelarger than the threshold T, the case is regarded as the case where thepattern match was succeeded.

On other hand, in the case where all the difference values are largerthan the threshold T, the case is regarded as the case where the patternmatch failed. This case can occur in the case where the BD period of acertain reflecting surface was not able to be correctly measured in thescan period storing portion of the surface discriminating signalgenerating portion 300 due to a cause such that noise generates in theBD signal or in the like case.

For example, in the case where the difference value of 4 is the minimumvalue at the rotational frequency r1 and the pattern match wassucceeded, as shown in part (a) of FIG. 7, the BD period in thecorrection data storing portion 302 corresponding to the BD period β11in the scan period storing portion of the surface discriminating signalgenerating portion 300 is the BD period α14. A change pattern of the BDperiods β starting from the reflecting surface (surface ID: ID11)corresponding to the BD period β11 in part (b) of FIG. 6 and a changepattern of the BD periods α starting from the reflecting surface (Dsurface) corresponding to the BD period α14 in part (a) of FIG. 6 mostapproximate to each other. Consequently, the pattern match alsoidentifies starting points (reflecting surfaces) of the BD periods sothat the change pattern of the BD periods β and the change pattern ofthe BD periods α coincide with each other.

In this case, as shown in part (a) of FIG. 7, for the ID11 which is thesurface ID corresponding to the BD period β11, “adrs 14” is set as thereading address (adrs) in the correction data storing portion 302 of themain scan direction deviation correcting portion 301. In the positionaldeviation correction, the correction data (data L4) stored in thereading address (adrs 14) is read and is used as the correction data.Incidentally, the case where the difference value of 4 is the minimumvalue at the rotational frequency r2 and the pattern match wassucceeding is shown as an example in part (b) of FIG. 7.

Thus, when correspondence between the surface ID and the reading addressadrs in the correction data storing portion 302 is determined, for eachof the rotational frequencies, it is possible to read and use thecorrection data (data) corresponding to the current reflecting surfaceof the rotatable polygonal mirror 4, depending on each surface ID. Thatis, it is possible to read and use the first correction data in the casewhere the rotatable polygonal mirror 4 was rotated at the firstrotational frequency r1 stored in advance in the correction data storingportion 302 or in the case where the rotatable polygonal mirror 4 wasrotated at the second rotational frequency r2 stored in advance in thecorrection data storing portion 302. The correspondence relationshipamong the BD signal, the surface ID and the correction data is shown inpart (a) of FIG. 8 showing the case of the rotational frequency r1 andthe difference value of 4 and in part (b) of FIG. 8 showing the case ofthe rotational frequency r2 and the difference value of 4. In thepositional deviation correction, in the laser driving portion 306,emission of the laser light is controlled depending on the readcorrection data (data). That is, the CPU controls, depending on the readcorrection data (data) (the first correction data or the secondcorrection data), the emission of the laser light from the semiconductorlaser unit 1 which is the light source, through the laser storingportion 306. As a result, the positional deviation, in the main scandirection of the laser light reflected by each of the reflectingsurfaces, generating for each of the rotational frequencies of therotatable polygonal mirror can be corrected with reliability, so that itis possible to suppress a deterioration of an image quality due to thepositional deviation.

Next, identification of the reflecting surface by the CPU having thefunctions as the surface identifying portion 303 a and the correctiondata controller 303 b, and a control process of the positional devicecorrection of the identified reflecting surface in the main scandirection will be described. FIG. 9 is a flowchart of the process ofidentifying the reflecting surface and of correcting the main scandirection deviation.

First, in step S101, the CPU discriminates whether or not imageformation is started, and causes the process to go to step S102 when theimage formation is started, and discriminates the rotational frequencyof the rotatable polygonal mirror 4 with operations in various printingmodes. The image forming apparatus is operable in the various printingmodes, and is changed in printing speed depending on a kind of papersubjected to printing, for example. In this case, the change in printingspeed is met by changing the rotational frequency of the rotatablepolygonal mirror in the deflector. For example, the kind of paper isdetected by a signal from a sensor which is a detecting portion fordetecting the kind of the recording material, and depending on thedetection result, the printing speed (the rotational frequency of therotatable polygonal mirror) is changed. Specifically, in the case wherethe recording material is thick paper, compared with the case where therecording material is plain paper thinner than the thick paper, theprinting speed is made slow, so that the rotational frequency of therotatable polygonal mirror is made slow (small). Accordingly, in thecase where the recording material is the thick paper, the rotationalfrequency is the first rotational frequency r1, and in the case wherethe recording material is the plain paper, the rotational frequency isthe second rotational frequency r2 faster (larger) than the firstrotational frequency r1. In this embodiment, as the plurality ofrotational frequencies of the rotatable polygonal mirror, the case ofthe first rotational frequency r1 and the second rotational frequency r2faster than the first rotational frequency r1 was described as anexample, but the plurality of rotational frequencies are not limitedthereto. The plurality of rotational frequencies should be appropriatelyset depending on the printing speed and the kind of paper.

Then, the CPU causes the process to go to step S103 when the rotationalfrequency of the rotatable polygonal mirror 4 is the first rotationalfrequency r1. In the step S103, the CPU not only measures the BD periods(31 (β11 to β14) of the respective reflecting surfaces of the rotatablepolygonal mirror 4 depending on the first rotational frequency r1 by thesurface discriminating signal generating portion 300 but also controlsthe surface discriminating signal generating portion 300 to store themeasured BD periods β1 in the scan period storing portion. Then, whenthe measurement of the BD periods β1 is completed for all the reflectingsurfaces of the rotatable polygonal mirror 4, the CPU causes the processto go to step S104. In the step S104, the CPU reads from the scan periodstoring portion of the surface discriminating signal generating portion300, the BD periods β1 of the reflecting surfaces of the rotatablepolygonal mirror 4 depending on the first rotational frequency r1.

Next, in step S105, the CPU reads, from the correction data storingportion 302, the BD periods α1 (α11 to α14) of the reflecting surfacesof the rotatable polygonal mirror 4 depending on the first rotationalfrequency r1. Then, in step S106, the CPU calculates, from theabove-read BD periods (31 and the above-read BD periods α1 of thereflecting surfaces depending on the first rotational frequency r1,difference values in the respective combination patterns correspondingto the number of the reflecting surfaces of the rotatable polygonalmirror 4. For example, in the case where the rotatable polygonal mirror4 has 4 reflecting surfaces, there are four combination patterns of theBD periods, so that difference values 1 to 4 are calculated.

Next, in step S107, the CPU not only carries out the pattern matchbetween the BD period α1 and the BD period β1 depending on the firstrotational frequency r1 in accordance with the above-described matchingcondition but also discriminates whether or not the pattern match wassucceeded. As a result, in the case where the pattern match wassucceeded, the CPU causes the process to go to step S108.

In the step S108, the CPU identifies the combination pattern providingthe minimum difference value in the case where the rotational frequencyof the rotatable polygonal mirror 4 in the first rotational frequency r1and grasps one-to-one correspondence relationship between the BD periodβ1 and the BD period α1 in that combination pattern. That is, thepattern match is succeeded and the combination pattern providing theminimum difference value is identified, so that the correspondencerelationship between the BD period β with which the surface ID isassociated and the BD period α associated with the each rotationalfrequency in advance is identified, and thus the respective reflectingsurfaces of the rotatable polygonal mirror 4 are identified. Then, theCPU follows the correspondence relationship as described above and setsthe reading addresses (adrs) in the correction data storing portion 302for the respective surface IDs (FIG. 7).

Then, in step S109, the CPU reads, from the correction data storingportion 302, the correction data (data) stored in the reading addresses(adrs) set for the surface IDs. In this embodiment, in the case wherethe rotational frequency of the rotatable polygonal mirror 4 is thefirst rotational frequency r1, the CPU reads the above-describedcorrection data (data) (first correction data) from the correction datastoring portion 302.

Then, in subsequent step S110, the CPU controls, depending on the readcorrection data (data) (first correction data), emission of the laserlight from the semiconductor laser unit 1 which is the light source,through the laser driving portion 306, and carries out the imageformation. Specifically, the CPU controls the read correction data(data) (first correction data) so as to be outputted to the laser lightmodulating portion (image clock generating portion) 304.

In the laser light modulating portion (image clock generating portion)304, on the basis of the main scan position deviation correction data(data), image clock modification is performed for each of scanning linesfor the respective reflecting surfaces of the rotatable polygonal mirror4, so that the main scan position deviation correction is made.

The laser light modulating portion (image clock generating portion 304supplies, to the laser driving portion 306, image clocks modified on thebasis of the rotational frequency and the correction data depending onthe identified reflecting surface. The image signal generating portion305 generates an image signal and supplies the image signal to the laserdriving portion 306. The laser driving portion 306 outputs the laserlight from the semiconductor laser unit 1 in accordance with thesupplied image signal and the image clocks generated by the main scanposition deviation correcting portion 301, and carries out the imageformation. Then, in step S111, the CPU discriminates whether or not theimage formation is ended, and when the image formation is ended, the CPUends the control process.

On the other hand, in the case where the pattern match failed in theabove-described step S107, the CPU causes the process to go to stepS110. In the step S110, the CPU does not set the correction data.Incidentally, in this embodiment, the control process in which thecorrection data is not set in the case where the pattern match failedwas described as an example, but the present invention is not limitedthereto. For example, even in the case where the pattern match failed,the control process may also be carried out in the following manner.That is, an average of the correction data (data) in the correction datastoring portion 302 is set as common correction data to all thereflecting surfaces. Then, the same correction is made to the laserlight for each of the reflecting surfaces of the rotatable polygonalmirror 4. The control process may also be carried out in such a manner.

Further, in the above-described step S102, when the rotational frequencyof the rotatable polygonal mirror 4 with the operation in each of thevarious printing modes is discriminated, the CPU causes the process togo to step S113 if the rotational frequency of the rotatable polygonalmirror 4 is the rotational frequency r2. Processes from step S113 tostep S120 are similar to those from the above-described step S103 to theabove-described step S110 except that the rotational frequency and datasuch as the BD periods for that rotational frequency are different, andtherefore will be omitted from description in this embodiment.

Further, when the above-described rotational frequency (secondrotational frequency r2) and the correction data (second correctiondata) for each of the reflecting surfaces of the rotatable polygonalmirror are set depending on the above-identified reflecting surface, inthe subsequent step S111, the CPU carries out the image formation asdescribed above. In a step S112, the CPU discriminates whether the imageformation is ended or not, and when the image formation is ended, theCPU ends the control process in this embodiment.

By making the above-described main scan position deviation correction,it is possible to suppress the deterioration of the image quality due tothe above-described positional deviation in the main scan direction.Further, by making the above-described positional deviation correction,a maximum deviation amount from ideal positions at the image writingstart portion, the image center portion and the image writing endportion can be made not more than a predetermined value (in thisembodiment, not more than about 5 μm). Further, a relative deviationamount among the reflecting surfaces of the rotatable polygonal mirror 4can be made not more than about 3 μm. Incidentally, in this embodiment,the case where the two rotational frequencies of the rotatable polygonalmirror 4 are used was described, but even in the case of using three ormore rotational frequencies, a similar function can be obtained whenmain scan direction deviation correction data depending on therespective rotational frequencies are stored in advance in thecorrection data storing portion 302.

Further, the case where the material of the rotatable polygonal mirror 4is the resin material such as the polycarbonate resin or the cycloolefinresin was described, but is not limited thereto. Even in the case wherethe material of the rotatable polygonal mirror 4 is a metal materialsuch as aluminum, a deformation amount of the reflecting surface due tothe rotation of the rotatable polygonal mirror 4 is not completely zero.For that reason, even in the case where the material of the rotatablepolygonal mirror 4 is the metal material, similar correction data areacquired for each of the rotational frequencies, and then the main scanposition deviation correction may also be carried out for each of therotational frequencies.

Thus, by storing the positional correction data in the main scandirection for each of the rotational frequencies of the rotatablepolygonal mirror used in the image forming apparatus, it is possible toreliably correct the main scan direction positional deviation, of thelaser light reflected by each of the reflecting surfaces, generating foreach of the rotational frequencies of the rotatable polygonal mirror 4.Accordingly, even when the rotational frequency of the rotatablepolygonal mirror 4 of the image forming apparatus is changed, thedeterioration of the image quality is not caused to occur, so that ahigh-quality image can be maintained.

Next, another embodiment in which scanning line positional deviation dueto a temperature of an inside of the image forming apparatus will bedescribed.

When a temperature of an inner space of the image forming apparatuschanges, the reflecting surfaces of the rotatable polygonal mirror aredeformed due to thermal deformation. Part (b) of FIG. 23 is a numericalvalue simulation result of reflecting surface deformation when arotatable polygonal mirror 51 constituted by four reflecting surfaces51A to 51D shown in part (a) of FIG. 23 installed in a high-temperatureenvironment. As the material of the rotatable polygonal mirrors, acycloolefin polymer (COP) is used and the simulation in the case wherethe temperature is increased by 440K was performed.

The ordinate of a graph shown in part (b) of FIG. 11 represents adeformation amount of the reflecting surface with respect to a directionperpendicular to the reflecting surface shown in part (a) of FIG. 23. Inpart (b) of FIG. 23, the deformation amount of the reflecting surface,with respect to the direction perpendicular to the reflecting surface,from the reflecting surface center to the end of the reflecting surfaceis shown. Incidentally, in part (a) of FIG. 23, the dimension I of thereflecting surface of the rotatable polygonal mirror is about 14 mm, andtherefore, a length l/2 from the reflecting surface center to the end ofthe reflecting surface is about 7 mm.

As shown in part (b) of FIG. 23, from a result of the simulation,deformation in an amount of about 550 nm generates from the reflectingsurface center to the end of the reflecting surface with respect to themain scan direction. In general, as regards flatness of the reflectingsurface, λ/5/λ (wavelength of red light)=632.8 nm) is needed.Accordingly, thermal deformation of the rotatable polygonal mirror inthis numerical value simulation is a large deformation amount from anoptical viewpoint. Incidentally, linear expansion coefficient ofaluminum conventionally used as the material of the rotatable polygonalmirror is about ⅓ of that of COP, so that also in the case of aluminum,the thermal deformation has not some little influence optically.

FIG. 24 is a graph showing a change in scanning time of the respectivereflecting surfaces of the rotatable polygonal mirror when a temperatureof a space in which the rotatable polygonal mirror is installed ischanged. In FIG. 24, the case of the rotatable polygonal mirror having 4reflecting surfaces is shown as an example. In FIG. 24, a chain lineshows the change in scanning time of the reflecting surfaces in the casewhere the temperature is 20° C., a broken line shows the change inscanning time of the reflecting surfaces in the case where thetemperature is 60° C. higher than 20° C., and a solid line shows thechange in scanning time of the reflecting surfaces in the case where thetemperature is 0° C. lower than 20° C. As is understood from FIG. 24, achange amount of the scanning time relative to a change in temperatureis different for each of the reflecting surfaces. This is caused byanisotropy of the material of the rotatable polygonal mirror and asupporting method of the rotatable polygonal mirror.

FIG. 25 shows a result of measurement of a scanning time jitter in acertain section of laser light which is reflected by each reflectingsurface and which is then subjected to deflection scanning when therotatable polygonal mirror made of the plastic in actually rotated ineach of temperature environments shown in FIG. 24. The ordinate shown inFIG. 25 is the scanning time jitter and principally represents a jitteramount due to the flatness of each reflecting surface. In this case, thejitter amount (scanning time jitter is represented by a percentageobtained by dividing a value, obtained by subtracting a minimum from amaximum of a scanning time of each reflecting surface (of the 4surfaces) of the rotatable polygonal mirror, by an average scanningtime. The abscissa shown in FIG. 25 is the temperature of the space inwhich rotatable polygonal mirror is installed. From FIG. 25, it isunderstood that the jitter amount due to the flatness of each reflectingsurface changes depending on the temperature. This tendency isconspicuous in the rotatable polygonal mirror made of plastic such asCOP. The temperature of the rotatable polygonal mirror changes dependingon an install temperature environment of the image forming apparatus andan operation status of the image forming apparatus. When the jitteramount of the rotatable polygonal mirror changes depending on the, animage forming (imaging) position on the photosensitive drum with respectto the main scan direction deviates.

In the case where the rotatable polygonal mirror includes 4 surfaces,when a periodical positional deviation is generated by the 4 scanninglines, there is a liability that moire appears in an image.

[Correction of Positional Deviation of Each Reflecting Surface withRespect to Main Scan Direction Depending on Temperature Change ofRotatable Polygonal Mirror 4]

Next, using the drawings, a correcting method of a jitter amount of eachreflecting surface with respect to the main scan direction depending onthe temperature change of the rotatable polygonal mirror 4 (i.e.,positional deviation of scanning line of each reflecting surface withrespect to the main scan direction) will be described. FIG. 13 is ablock diagram showing a mechanism for correcting a positional amount ofscanning line with respect to the main scan direction in anotherembodiment. FIG. 14 is a time-series diagram showing an example ofassociation between a surface ID and a BD (cyclic) period β measured ata scan period measuring portion. Parts (a) of FIG. 15 is a table showinga specific example of a rotational frequency, the BD period andcorrection data for each reflecting surface of the rotatable polygonalmirror, which are stored in a correction data storing portion in thisembodiment, and part (b) of FIG. 15 is a schematic view showing astructure for measuring the BD period of each reflecting surface of therotatable polygonal mirror and the correction data correspondingthereto. Part (a) of FIG. 16 is a table showing an example of a BDperiod α, a corresponding reflecting surface and correspondingcorrespond, which are stored in the correction data storing portion, andpart (b) of FIG. 16 is a table showing an example of the BD period β anda surface ID of a corresponding reflecting surface, which are measuredand stored in a scan period storing portion. FIG. 17 is a table showingan example an association relationship among the surface ID and the BDperiod β at a surface discriminating signal generating portion, and theBD period α in the correction data storing portion in the case ofsucceeding in pattern match. FIG. 18 is a time-series diagram eachshowing an example of association among the surface ID, the BD period βmeasured at the scan period measuring portion, and the correction datastored in the correction data storing portion.

As shown in FIG. 13, in this mechanism, the surface discriminatingsignal generating portion 300, a main scan position (magnification)deviation correcting portion 301, an image signal generating portion 305and a temperature detecting portion 308 are included.

First, the temperature detecting portion (temperature sensor) 308 inthis embodiment will be described using FIG. 20. An image formingapparatus 110 includes the temperature detecting portion 308, providedinside the image forming apparatus 110, for detecting a temperature ofan inside space in which the rotatable polygonal mirror is installed.Conventionally, the temperature detecting portion is installed forestimating a rise time of the image forming apparatus and forcontrolling a fixing device 108. The temperature detecting portion 308is installed in the neighborhood of a casing of the image formingapparatus being away from a control board and the fixing device 108 ingeneral. A detection result of this temperature detecting portion 308 isused for correcting positional deviation of scanning lines in the mainscan direction.

As shown in FIG. 13, the main scan direction deviation correctingportion 301 includes a correction data controller 303 b relating tocontrol and a surface identifying portion 303 a. The surface identifyingportion 303 a receives information from the surface discriminatingsignal generating portion 300 and identifies a plurality of surfaces ofthe rotatable polygonal mirror. The correction data controller 303 bcontrols, on the basis of correction data for the signal surfaceidentified by receiving the information from the surface discriminatingsignal generating portion 300, drive of a laser driving portion 306 viaa laser light modulating portion (image clock generating portion) 304.Further, in this embodiment, the correction data controller 303 b andthe surface identifying portion 303 a are managed by a CPU which is acontroller for controlling an operation of the optical scanningapparatus. The image signal generating portion 305 generates an imagesignal and sends the image signal to the laser driving portion 306. Thelaser driving portion 306 causes the semiconductor laser unit 1 tooutput the laser light. The laser light emitted from the semiconductorlaser unit 1 is reflected by the reflecting surface of the rotatingrotatable polygonal mirror 4, and the reflected laser light is detectedby the BD sensor 6, and thereafter, the photosensitive drum 103 isscanned with the laser light. Here, when the laser light is detected bythe BD sensor 6, a BD signal is generated and outputted.

Incidentally, the above-described correction data for the identifiedsurface is main scan position deviation correction data for thereflecting surface at normal temperature. Although described later, thecorrection data controller 303 b corrects the above-described correctiondata for the identified surface by using temperature correction datadepending on a temperature change. The temperature correction data forcorrecting the correction data depending on the temperature change willbe described later.

The surface discriminating signal generating portion 300 includes a scanperiod measuring portion, a scan period storing portion and a surfacediscrimination signal portion which are not shown. The rotatablepolygonal mirror 4 is rotated at a constant speed, and a process ofimparting a surface ID is started. In the surface discrimination signalportion assigns a surface ID to a current reflecting surfacecorrespondingly to a BD period, and thereafter renews the surface IDcorresponding to the BD signal every time when the BD signal is inputtedand thus assigns the renewed surface ID to a subsequent reflectingsurface.

The “current reflecting surface” refers to a reflecting surface whichsupplied reflected light which becomes a basis for providing the BDsignal outputted immediately before. Every (one) rotation of therotatable polygonal mirror 4, i.e., for each of outputs of the BDsignals in the same number (four in this embodiment) as the reflectingsurfaces, the same reflecting surface becomes a supply source of thereflected light. In this embodiment, each BD signal outputted once perfour times corresponds to a certain reflecting surface. Accordingly, thesurface ID is not only information for identifying each of thereflecting surfaces but also discriminates each of the BD signals in(one) rotation of the rotatable polygonal mirror 4.

In the scan period measuring portion, an internal counter periods the“BD period”, which is an output interval of the BD signal, as an outputinterval for each reflecting surface. Accordingly, the BD period ismeasured in the number of times corresponding to the number of thereflecting surfaces of the rotatable polygonal mirror 4. Then, the BDperiods of the respective reflecting surfaces are stored in the scanperiod storing portion in the order of measurement. The BD periods ofthe reflecting surfaces stored in this scan period storing portion aremeasured data each measured as the output interval for each (associated)reflecting surface. The reflecting surface which is first measured andwhich corresponds to the BD signal on a side of a start of the BD periodis not determined but can be different every time.

For example, as shown in FIG. 1, in the case where and the rotatablepolygonal mirror 4 has four reflecting surfaces, the reflecting surfacebeing in a position where after a step of assigning the surface ID isstarted, the laser light is reflected immediately after a first BDsignal is outputted is a first surface. In this case, in the surfacediscrimination signal portion, the surface ID is assigned as “ID1” tothe first surface. When a subsequent (second) BD period is inputted, aninterval between itself and the first BD signal is measured by the scanperiod measuring portion, and the measured interval is stored as a BDperiod (for example, β11) of the first surface in the scan periodstoring portion.

Then, when a subsequent (third) BD signal is inputted, an intervalbetween itself and the second BD signal immediately before the third BDsignal is measured as a BD period of a subsequent (second) surface, andthe BD period (for example, β2) is stored in the scan period storingportion, and in addition, as the surface ID, “ID2” is assigned to thesecond surface. Such a process is carried out in the number of timescorresponding to the number of the reflecting surfaces of the rotatablepolygonal mirror 4. Then, BD periods β (β1 to β4) are stored in the scanperiod storing portion, and at the same time, surface IDs (ID1 to ID4)are assigned to the respective reflecting surfaces. In part (b) of FIG.16, a correspondence relationship between the BD period β stored in thescan period storing portion and the surface ID generated by the surfacediscrimination signal portion is shown. The BD period β is measured datameasured as an output interval for each reflecting surface by the scanperiod measuring portion of the surface discriminating signal generatingportion 300 and is period data associated with the surface ID byassigning the order of output to the surface ID.

The main scan position deviation correcting portion 301 includes acorrection data storing portion 302 which is a storing portion, thesurface identifying portion 303 a for identifying a plurality ofreflecting surfaces, the correction data controller 303 b for readingthe data and for carrying out correction control, and the laser lightmodulating portion (image clock generating portion) 304. Incidentally,in this embodiment, the correction data controller 303 b and the surfaceidentifying portion 303 a are managed by the CPU, but constitutions ofthe respective portions are not limited thereto. The respective portionsconstituting the main scan position deviation correcting portion 301 maybe realized by a dedicated circuit such as ASIC and may also be realizedby a CPU, a ROM, a RAM and a computer program. In this embodiment, asdescribed above, the CPU performing the functions of the surfaceidentifying portion 303 a and the correction data controller 303 breceives the information from the surface discriminating signalgenerating portion 300 and identifies the surface (reflecting surface)of the rotatable polygonal mirror, and then controls the drive of thelaser driving portion 306 via the laser light modulating portion (imageclock generating portion) 304. The correction data storing portion 302stores, as shown in part (a) of FIG. 16, the BD periods of therespective reflecting surfaces of the rotatable polygonal mirror 4measured in an assembling step in advance and deviation correction datacorresponding thereto in an association manner. In this embodiment, asthe rotatable polygonal mirror including a plurality of reflectingsurfaces, the rotatable polygonal mirror 4 including four reflectingsurfaces A to D as shown in FIG. 13 is exemplified.

As shown in part (a) of FIG. 16, in the correction data storing portion302, BD periods (a) corresponding to the reflecting surfaces A to D,deviation correction data (data) corresponding to the reflectingsurfaces A to D at normal temperature, and correction parameters arestored in advance. In this embodiment, the BD periods (a) associatedwith the reflecting surfaces A to D, respectively, are discriminationdata.

Further, the discrimination data (BD periods (a)) corresponding to thereflecting surfaces A to D, the correction data (data), corresponding tothe reflecting surfaces A to D at normal temperature, and the correctionparameters are stored in the above-described correction data storingportion 302 in advance. That is, the correction data storing portion 302stores BD periods α1 (α1 to α4) of the reflecting surfaces A to D of therotatable polygonal mirror 4 and main scan position deviation correctiondata (data L1 to data L4) corresponding to the reflecting surfaces A toD at normal temperature, and correction parameters x and z in advance.

Further, the above-described main scan position deviation correctiondata and correction data corresponding to the reflecting surfaces A to Dat normal temperature, and therefore, there is a need to correct themain scan position deviation correction data depending on thetemperature change of the space in which the rotatable polygonal mirroris installed. In this embodiment, in order to correct, depending on thetemperature change, the deviation correction data stored in thecorrection data storing portion 302, a device installing spacetemperature in the apparatus in which the rotatable polygonal mirror isinstalled and an operating ratio of the deflector are used. Thecorrection parameters x (x1, x2, x3, x4) are parameters for using theabove-described device installing space temperature as temperaturecorrection data. The correction parameters z (z1, z2, z3, z4) areparameters for using the operating ratio of the deflector as temperaturecorrection data. In this embodiment, the normal temperature is 25° C.Further, the device installing space temperature is a temperaturedifference from the normal temperature. For this reason, the deviationcorrection data, corresponding to the reflecting surfaces, stored inadvance in the correction data storing portion 302 are values acquiredat the normal temperature (25° C.), so that the device installing spacetemperature is 0° C. Further, the controller of the deflector at thetime of acquiring the deviation correction data, corresponding to thereflecting surfaces, stored in advance in the correction data storingportion 302 is 0%. By using these correction parameters x and z, thetemperature correction data for correcting the deviation correction datacorresponding to the respective reflecting surfaces A to D are acquiredby the following formula 1.

Temperature correction data=(x1, x2, x3, x4)×(device installing spacetemperature)+(z1, z2, z3, z4)×(deflector operating ratio)  [Formula 1]

In the case where the device installing space temperature is 30° C.which is the temperature difference from the normal temperature (25° C.in this embodiment) and the deflector operating ratio is 50%, thetemperature correction data shown in part (a) of FIG. 15 are valuesacquired by the above-described formula 1. For example, the temperaturecorrection data for the reflecting surface A is 0.52×30+3.3×0.5≈17.3.Other temperature correction data for the reflecting surfaces B, C and Dcan be similarly acquired by the above-described formula 1.

Incidentally, the device installing space temperature of the inside ofthe apparatus in which the rotatable polygonal mirror is installed isdetected by the temperature detecting portion 308 provided inside theimage forming apparatus. As regards the deflector operating ratio, thecorrection data controller 303 b counts a time of receiving the BDsignal from the BD sensor and detects a ratio of an operating time ofthe deflector in a predetermined time.

The BD periods α of the reflecting surfaces and the corresponding mainscan position deviation correction data (data) for each rotationalfrequency shown in part (a) of FIG. 16 are measured using jigs and toolsin an assembling step in advance. Further, the correction parameters xand z are determined through measurement at respective temperatures byusing the jigs and tools in advance in an experiment or the like, not inthe assembling step. Further, in this embodiment, in addition to the BDsensor by three scanning position detecting sensors, correction data forcorrecting positional deviation at three portions (image writing startportion, image center portion, image writing end portion) of thephotosensitive drum 103 with respect to the main scan direction areacquired. Specific examples of the measured BD periods, correspondingcorrection data and the correction parameters are shown in part (a) ofFIG. 15.

In part (a) of FIG. 16 and part (a) of FIG. 15, the BD period is a timeinterval from a BD signal 1 to a BD signal 2 when the BD signal 1 isacquired at one surface of the rotatable polygonal mirror and then theBD signal 2 is acquired at a subsequent surface of the rotatablepolygonal mirror. For example, the BD signal of the reflecting surface Aof the rotatable polygonal mirror 4 shown in FIG. 3 is acquired as theBD signal 1 by the BD sensor 6. Then, the BD signal of the reflectingsurface B which is a subsequent surface adjacent to the reflectingsurface A with respect to a rotational direction is acquired as the BDsignal 2 by the BD sensor 6. A time interval from acquisition of the BDsignal 1 to acquisition of the BD signal 2 is the BD period. That is, anoutput interval of the signal outputted by the BD sensor 6 is the BPperiod. Other BD periods (time intervals) between other reflectingsurfaces are also similarly acquired. Further, a correspondencerelationship of the respective reflecting surfaces with the respectiveBD periods is acquired by associating a surface when the BD signal 1which is a preceding signal in one BD period is acquired, with the timeinterval (BD period) from the BD signal 1 to the BD signal 2. Forexample, the time interval (BD period) from the BD signal 1 of thereflecting surface A to the BD signal 2 of the reflecting surface Bwhich are acquired by the BD sensor 6 is associated with the reflectingsurface A providing the BD signal 1 which is preceding signal. Theassociation between another reflecting surface and another BD period isalso similarly made.

On the other hand, the correction data are data for correcting thepositional deviation (positional deviation amount in the main scandirection from an ideal position which is a reference position), in themain scan direction of the laser light L reflected by each reflectingsurface of the rotatable polygonal mirror at the normal temperature. Thepositional deviation in the main scan direction of the laser light Lreflected by each reflecting surface is deviation of a distance from ascanning start position to an image region (i.e., from an image writingstart portion to an image writing end portion) with respect to the mainscan direction. Here, as a conversion factor of the distance, a time mayalso be used. In this embodiment, as shown in part (b) of FIG. 15, inaddition to the BD sensor 6, by three scanning position detectingsensors S1, S2 and S3, deviation correction data for correcting thepositional deviation at the three portions (the image writing startportion, the image center portion and the image writing end portion) ofthe photosensitive drum 103 with respect to the main scan direction areacquired. As shown in part (b) of FIG. 15, at the scanning startposition, the BD sensor 6 is disposed. As regards the above-described 3portions of the photosensitive drum with respect to the main scandirection, the sensors S1, S2 and S3 are disposed at the positions ofthe image writing start portion, the image center portion and the imagewriting end portion, respectively. With respect to the main scandirection, a symbol a represents a distance from the scanning startposition to the position of the image writing start portion, a symbol brepresents a distance from the scanning start position to the positionof the image center portion, and a symbol c represents a distance fromthe scanning start position to the position of the image writing endportion. As the deviation correction data, deviation amounts in the mainscan direction from the ideal positions at the above-described 3portions with respect to the main scan direction are stored. That is,the respective distance a, b and c are measured, and deviation amountsin the main scan direction from ideal distances which are referencedistances for the measured distances a, b and c are stored in advance asdeviation correction data in the correction data storing portion 302shown in FIG. 13. Incidentally, in the measurement by theabove-described jigs and tools, arrangement and the number of thescanning position detecting sensors other than the BD sensor are notlimited to those described above, but should be appropriately set asneeded.

Here, the BD period α is measured in advance after each of thereflecting surfaces A to D is identified, and is a parametercorresponding to the BD period β. However, whether each of the BDperiods β corresponds to which reflecting surface can change in everysurface identification, and therefore, whether each of the BD periods αfor which the reflecting surface is identified corresponds to which BDperiod β is not determined unless a process of identifying thereflecting surface described later is performed.

Measurement of the BD period α can be carried out by the same method asthe BD period β, but there is no restriction on the measuring method.That is, it is assumed that the BD period α is measured in a stagebefore shipping of the image forming apparatus, so that it is notessential that an operation such that scanning is actually performed byrotating the rotatable polygonal mirror 4 is performed. The main scanposition deviation correction data (data) (hereinafter also simplyreferred to as “correction data (data)” is data for correcting, duringimage formation, a preliminarily measured deviation amount of a scanningline with respect to the main scan direction. This data is also assumedto be measured in the stage before the shipping of the image formingapparatus.

The correction parameters are determined through measurement at therespective temperatures by using the above-described jigs and tools inadvance in the experiment or the like, not in the assembling step, andare stored in the above-described correction data storing portion 302 inadvance. Incidentally, main scan magnification deviation correctingvalue, corresponding to the reflecting surfaces, for correcting thepositional deviation, generating due to the temperature change, in themain scan direction of the laser light reflected by the reflectingsurfaces of the rotatable polygonal mirror is acquired by the followingformula 2.

Main scan position deviation correcting value=(temperature correctiondata)+(main scan position deviation correction data)  [Formula 2]

The correction data controller 303 b outputs a reading address (adrs) tothe correction data storing portion 302 depending on the surface IDgenerated by the surface discriminating signal generating portion 300.Then, the correction data controller 303 b receives, from the correctiondata storing portion 302, deviation correction data (data) stored in thereading address (adrs) and the correction parameters x and z. Thetemperature correction data is calculated using the correctionparameters x and z, the device installing space temperature and thedeflector operating ratio. By using the calculated temperaturecorrection data and the above-described deviation correction data(data), the main scan position deviation correcting value for eachsurface of the rotatable polygonal mirror is calculated. That is, themain scan position deviation correcting value is correction dataobtained by correcting the above-described deviation (data) by using thetemperature correction data calculated depending on the temperaturechange. The main scan position deviation correcting value which is thecorrection data corrected depending on the temperature is outputted tothe laser light modulating portion (image clock generating portion) 304.

Incidentally, the deviation correction data (data) corresponding to thereflecting surfaces stored in advance in the correction data storingportion 302 are values acquired at the normal temperature (25° C.) andat the deflector operating ratio of 0%. For that reason, the temperaturecorrection data is zero at the normal temperature and at the deflectoroperating ratio of 0%. In another condition, a value obtained by addingthe temperature correction data depending on the temperature change tothe deviation correction data corresponding to the reflecting surfacesstored in advance in the correction data storing portion 302 is the mainscan position deviation correcting value which is the correctedcorrection data.

Accordingly, in the case where the device installing space temperatureis 30° C. which is the temperature difference from the normaltemperature (25° C. in this embodiment) and the deflector operatingratio is 50%, the main scan position deviation correcting valuecorresponding to the reflecting surfaces can be acquired by theabove-described formula 2 in the following manner. In the case where thedevice installing space temperature and the deflector operating ratiosatisfy the above-described condition, the temperature correction datafor the reflecting surface A is 17.3 (part (a9 of FIG. 15). For thatreason, the deviation correction data (data) at the reflecting surface Ais corrected to 30.3 for the image writing start portion, 79.3 for theimage center portion, and 128.3 for the image writing end portion byusing the above-described temperature correction data. That is, the mainscan position deviation correcting value which is the correctedcorrection data is 30.3 for the image writing start portion, 79.3 forthe image center portion and 128.3 for the image writing end portion.These values can be similarly acquired for other reflecting surfaces B,C and D.

Next, an associating method between the surface ID generated by thesurface discriminating signal generating portion 300 and the readingaddress (adrs) stored in the correction data storing portion 401 will bedescribed.

The CPU reads not only the BD periods β (β1 to β4) from the scan periodstoring portion of the surface discriminating signal generating portion300 but also the BD periods α (α1 to α4) from the correction datastoring portion 302. Then, the CPU compares the read BD period β and theread BD period α with each other, and sets the reading address (adrs) ofthe deviation correction data (data) in the correction data storingportion 302 for the surface ID of each reflecting surface of therotatable polygonal mirror 4.

For example, in the case where the rotatable polygonal mirror 4 has the4 surfaces (reflecting surfaces), in each of 4 kinds of combinationpatterns, sum of squares of differences between BD periods (β1 to β4)and BD periods (α11 to α14) is calculated in the following manner.First, when the BD signal is first outputted, the reflecting surfacebeing in a position where the laser light is reflected is arbitrarilydetermined. This arbitrarily determined reflecting surface is taken asthe first surface (surface ID=ID1), and then, the respective reflectingsurfaces sequenced in the appearing order along the rotational directionof the rotatable polygonal mirror 4 and the reflecting surfacessequenced in advance in the order from the A surface are combined witheach other, so that a first combination pattern is formed.

With respect to respective pairs (in this embodiment, a pair of thefirst surface and the A surface, a pair of the second surface and the Bsurface, a pair of the third surface and the C surface, and a pair ofthe fourth surface and the D surface), a process of calculating a squareof a difference between the BD period β and the BD period α is carriedout. Then, when the combination pattern is changed by shifting thepreliminarily sequenced reflecting surfaces one by one, 4 kinds(corresponding to the number of the reflecting surfaces of the rotatablepolygonal mirror) of combination patterns are formed. In each of thepairs in each of all these 4 combination patterns, the above-describedprocess of calculating the square of the difference between the pair isperformed. For example, in the second combination pattern, the square ofthe difference between the pair is calculated for each of the pair ofthe first surface and the B surface, the pair of the second surface andthe C surface, the pair of the third surface and the D surface, and thepair of the fourth surface and the A surface. In the third combinationpattern, the square of the difference between the pair is calculated foreach of the pair of the first surface and the C surface, the pair of thesecond surface and the D surface, the pair of the third surface and theA surface, and the pair of the fourth surface and the B surface. In thefourth combination pattern, the square of the difference of the pair iscalculated for each of the pair of the first surface and the D surface,the pair of the second surface and the A surface, the pair of the thirdsurface and the B surface, and the pair of the fourth surface and the Csurface.

Then, in each of all the combination patterns, the sum of square ofdifferences between the pairs (i.e., the sum of squares) is acquired, sothat resultant values are difference values. Difference values 1 to 4 ofcombination patterns 1 to 4 are specifically calculated by the followingcalculation formulas.

(β1−α1)²+(β2−α2)²+(β3−α3)²+(β4−α4)²=difference value 1  Pattern 1:

(β1−α2)²+(β2−α3)²+(β3−α4)²+(β4−α1)²=difference value 2  Pattern 2:

(β1−α3)²+(β2−α4)²+(β3−α1)²+(β4−α2)²=difference value 3  Pattern 3:

(β1−α4)²+(β2−α1)²+(β3−α2)²+(β4˜α3)²=difference value 4  Pattern 4:

Incidentally, when the combination pattern is changed, there is norestriction on the order of changing the combination between the BDperiod α and the BD period β. For example, in the above-describedcalculation formulas, relative to the BD period β, the BD period α isshifted one by one, but relative to the BD period α, the BD period β mayalso be shifted one by one.

Part (a) of FIG. 16 is a table showing an example of the BD periods (α1to α4) stored in advance in the correction data storing portion 302.Part (b) of FIG. 16 is a table showing an example of the BD periods (β1to β4) measured and stored in the scan period storing portion of thesurface discriminating signal generating portion 300.

Here, of the 4 combination patterns, by the combination pattern in whichthe difference value is a minimum value, correspondence of each of theBD periods 6 a& in the correction data storing portion with associatedone of the BD periods β in the scan period storing portion of thesurface discriminating signal generating portion 300 is determined. Atthat time, a certain threshold is set, and satisfaction of a matchingcondition such that “the minimum difference value is the threshold orless and all the difference values other than the minimum differencevalue are larger than the threshold” is discriminated. Only in the casewhere this matching condition is satisfied, discrimination thatassociation (pattern match (matching)) of each of the BD periods α inthe correction data storing portion 302 with the associated one of theBD periods β in the scan period storing portion of the surfacediscriminating signal generating portion 300 was succeeded is made.

Here, in the surface discriminating signal generating portion 300, thesurface ID and the BD period β are associated with each other (part (b)of FIG. 16). In the correction data storing portion 302, the readingaddress (adrs) in which the correction data (data) is stored and the BDperiod α are associated with each other. Further, the BD period α, thecorrection data (data) and the correction parameter have acorrespondence relationship therebetween through the reading address(adrs) (part (a) of FIG. 16). Incidentally, in FIG. 17, a correspondencerelationship in the case where of the above-described 4 combinationpatterns, the combination pattern in which the difference value 4 is theminimum value is shown as an example.

In the case where the pattern match is succeeded, on the basis ofone-to-one correspondence relationship between the BD period β and theBD period α in the combination pattern, of the data stored in thecorrection data storing portion 302, the CD (data) corresponding to thesurface ID of each reflecting surface is used for correcting the mainscan position deviation. Here, the data stored in the correction datastoring portion 302 are the deviation correction data (data) and thecorrection parameters, of which those corresponding to the surface ID ofeach of the reflecting surfaces are used for the main scan positiondeviation correction. That is, in the order of the surface ID, the BDperiod β, the BD period α and the reading address (adrs), the readingaddress (adrs) corresponding to the surface ID is acquired (FIG. 17).Then, the deviation correction data (data) stored in this readingaddress (adrs) and the correction parameter are read out as thecorrection data used in the main scan position deviation correction.

The correspondence relationship between the BD period β and the BDperiod α becomes known, and therefore, whether the reflecting surfacecurrently reflecting the laser light is which reflecting surface inactuality also becomes known. That is, in a stage in which surfaceidentification is not completed, the surface ID is merely assigned toeach of the reflecting surfaces of the rotatable polygonal mirror 4, sothat an absolute position of each of the reflecting surfaces is notknown in actuality. However, after the surface identification iscompleted, each of the plurality of reflecting surfaces of the rotatablepolygonal mirror 4 is identified. For that reason, from thecorrespondence relationship with the BD signals, an identificationresult as to whether each of the reflecting surfaces is the reflectingsurface reflecting the laser light or is the rotational frequency beingin which position relative to the reflecting surface reflecting thelaser light is acquired. In this embodiment, this matching process isperformed by the surface identifying portion, so that the 4 reflectingsurfaces of the rotatable polygonal mirror can be identified by theprocess in the surface identifying portion, but a reflecting surfaceidentifying method is not limited to this method. When only onereflecting surface can be identified, it is possible to correct thedeviation in the main scan direction for the identified surface by thecorrection data.

Incidentally, in the case where the pattern match failed, the correctiondata in the correction data storing portion 302 is not set. In thisembodiment, in the case where the pattern match failed, a process inwhich the correction data is not set was described as an example, butthe present invention is not limited thereto. For example, even in thecase where the pattern match failed, an average of the correction data(data) in the correction data storing portion 302 is set as commoncorrection data for all the reflecting surfaces. Here, the same (common)correction data may also be predetermined correction data, not theaverage.

In the case where the pattern match was succeeded, the minimumdifference value approaches zero without limit. Therefore, as a mannerof determining a threshold T in the above-described matching condition,it is desirable that in the case where the pattern match was succeeded,a value of an error calculated from a rotation jitter or the like of therotatable polygonal mirror is set.

For example, in the case where the difference value of 4 which is theminimum difference value is the threshold T or less and the differencevalues of 1, 2 and 3 other than the minimum difference value of 4 arelarger than the threshold T, the case is regarded as the case where thepattern match was succeeded.

On other hand, in the case where all the difference values are largerthan the threshold T, the case is regarded as the case where the patternmatch failed. This case can occur in the case where the BD period of acertain reflecting surface was not able to be correctly measured in thescan period storing portion of the surface discriminating signalgenerating portion 300 due to a cause such that noise generates in theBD signal or in the like case.

For example, in the case where the difference value of 4 is the minimumvalue and the pattern match was succeeded, as shown in FIG. 17, the BDperiod in the correction data storing portion 302 corresponding to theBD period β1 in the scan period storing portion of the surfacediscriminating signal generating portion 300 is the BD period α4. Achange pattern of the BD periods β starting from the reflecting surface(surface ID: ID1) corresponding to the BD period β1 in part (b) of FIG.16 and a change pattern of the BD periods α starting from the reflectingsurface (D surface) corresponding to the BD period α4 in part (a) ofFIG. 16 most approximate to each other. Consequently, the pattern matchalso identifies starting points (reflecting surfaces) of the BD periodsso that the change pattern of the BD periods β and the change pattern ofthe BD periods α coincide with each other.

In this case, as shown in FIG. 17, for the ID1 which is the surface IDcorresponding to the BD period β1, “adrs 4” is set as the readingaddress (adrs) in the correction data storing portion 302 of the mainscan direction deviation correcting portion 301. In the positionaldeviation correction, the deviation correction data (data L4) stored inthe reading address (adrs 4) and the correction parameters x1 and z4 areread and is used as the correction data.

Thus, when correspondence between the surface ID and the reading addressadrs in the correction data storing portion 302 is determined, it ispossible to read and use the deviation correction data (data)corresponding to the current reflecting surface of the rotatablepolygonal mirror 4 and the correction parameters x and z, depending oneach surface ID. The correspondence relationship among the BD signal,the surface ID and the correction data is shown. In the positionaldeviation correction, in the laser driving portion 306, emission of thelaser light is controlled depending on the read deviation correctiondata (data) and the correction parameters x and z. That is, the CPUcontrols, depending on the read deviation correction data and thecorrection parameters x and z depending on the temperature change, theemission of the laser light from the semiconductor laser unit 1 which isthe light source, through the laser storing portion 306. As a result,the positional deviation, in the main scan direction of the laser lightreflected by each of the reflecting surfaces, generating due to thetemperature change of the rotatable polygonal mirror can be correctedwith reliability, so that it is possible to suppress a deterioration ofan image quality due to the positional deviation.

Next, identification of the reflecting surface by the CPU having thefunctions as the surface identifying portion 303 a and the correctiondata controller 303 b, and a control process of the positional devicecorrection of the identified reflecting surface in the main scandirection will be described. FIG. 19 is a flowchart of the process ofidentifying the reflecting surface and of correcting the main scandirection deviation.

First, in step S101, the CPU discriminates whether or not imageformation is started, and causes the process to go to step S102 when theimage formation is started. In the step S102, the CPU not only measuresthe BD periods β (β1 to β4) of the respective reflecting surfaces of therotatable polygonal mirror 4 by the surface discriminating signalgenerating portion 300 but also controls the surface discriminatingsignal generating portion 300 to store the measured BD periods β in thescan period storing portion. Then, when the measurement of the BDperiods β is completed for all the reflecting surfaces of the rotatablepolygonal mirror 4, the CPU causes the process to go to step S104. Inthe step S104, the CPU reads from the scan period storing portion of thesurface discriminating signal generating portion 300, the BD periods βof the reflecting surfaces of the rotatable polygonal mirror 4.

Next, in step S104 the CPU reads, from the correction data storingportion 302, the BD periods α (α1 to α4) of the reflecting surfaces ofthe rotatable polygonal mirror 4. Then, in step S105, the CPUcalculates, from the above-read BD periods β and the above-read BDperiods α of the reflecting surfaces, difference values in therespective combination patterns corresponding to the number of thereflecting surfaces of the rotatable polygonal mirror 4. For example, inthe case where the rotatable polygonal mirror 4 has 4 reflectingsurfaces, there are four combination patterns of the BD periods, so thatdifference values 1 to 4 are calculated.

Next, in step S106, the CPU not only carries out the pattern matchbetween the BD period α and the BD period β in accordance with theabove-described matching condition but also discriminates whether or notthe pattern match was succeeded. As a result, in the case where thepattern match was succeeded, the CPU causes the process to go to stepS107.

In the step S107, the CPU identifies the combination pattern providingthe minimum difference value and grasps one-to-one correspondencerelationship between the BD period β and the BD period α in thatcombination pattern. That is, the pattern match is succeeded and thecombination pattern providing the minimum difference value isidentified, so that the correspondence relationship between the BDperiod with which the surface ID is associated and the BD period αassociated with the each rotational frequency in advance is identified,and thus the respective reflecting surfaces of the rotatable polygonalmirror 4 are identified. Then, the CPU follows the correspondencerelationship as described above and sets the reading addresses (adrs) inthe correction data storing portion 302 for the respective surface IDs(FIG. 17). Then, the CPU reads, from the correction data storing portion302, the deviation correction data (data) and the correction parametersx and z, which are stored in the reading addresses (adrs) set for thesurface IDs.

Further, in a step S108, the correction data storing portion 302acquires, from the temperature detecting portion 308, the deviceinstalling space temperature of the inside portion of the apparatus inwhich the rotatable polygonal mirror is installed and acquires thedeflector operating ratio based on the BD signal from the BD sensor 6,in advance. As described above, the deflector operating ratio is theratio of the operating time of the deflector in the predetermined time.The deflector operating ratio is detected by counting a BD signalreceiving time from the BD sensor by the correction data controller 303b. The deflector operating ratio is acquired for correcting theinfluence of the heat generated by the operation of the deflector, onthe temperature of the rotatable polygonal mirror. Timing when thedevice installing space temperature and the deflector operating ratioare acquired may preferably be close to timing of emission of the laserlight to the photosensitive drum.

Then, in step S109, the CPU calculates the temperature correction datain accordance with the above-described formula 1 by using the above-readcorrection parameters x and z and the above-acquired device installingspace temperature and deflector operating ratio. Further, in step S110,the CPU calculates the main scan position deviation correcting value forthe reflecting surfaces in accordance with the above-described formula 2by using the above-read deviation correction data for the reflectingsurfaces and the above-calculated temperature correction data dependingon the temperature change of the reflecting surfaces. This calculatedmain scan position deviation correction data is correction data forcorrecting the positional deviation in the main scan direction of thelaser light for the identified surface identified by the above-describedmatching. Then, in S111, the CPU sets the main scan position devicevalue (correction data) for each surface ID.

Then, in subsequent step S112, the CPU controls, on the basis of themain scan position deviation correcting value set depending on thetemperature change, emission of the laser light from the semiconductorlaser unit 1 which is the light source, through the laser drivingportion 306, and carries out the image formation. Specifically, the CPUcontrols the calculated main scan position deviation correcting value soas to be outputted to the laser light modulating portion (image clockgenerating portion) 304.

In the laser light modulating portion (image clock generating portion)304, on the basis of the main scan position deviation correcting value,image clock modification is performed for each of scanning lines for therespective reflecting surfaces of the rotatable polygonal mirror 4, sothat the main scan position deviation correction is made.

The laser light modulating portion (image clock generating portion 304supplies, to the laser driving portion 306, image clocks modified on thebasis of the main scan position deviation correcting value set dependingon the temperature change. The image signal generating portion 305generates an image signal and supplies the image signal to the laserdriving portion 306. The laser driving portion 306 outputs the laserlight from the semiconductor laser unit 1 in accordance with thesupplied image signal and the image clocks generated by the main scanposition deviation correcting portion 301, and carries out the imageformation. Then, in step S113, the CPU discriminates whether or not theimage formation is ended, and when the image formation is ended, the CPUends the control process.

On the other hand, in the case where the pattern match failed in theabove-described step S106, the CPU causes the process to go to stepS114. In the step S114, the CPU does not set the correction data.Incidentally, in this embodiment, the control process in which thecorrection data is not set in the case where the pattern match failedwas described as an example, but the present invention is not limitedthereto. For example, even in the case where the pattern match failed,the control process may also be carried out in the following manner.That is, an average of the correction data (data) in the correction datastoring portion 302 is set as common correction data to all thereflecting surfaces. Then, the same correction is made to the laserlight for each of the reflecting surfaces of the rotatable polygonalmirror 4. The control process may also be carried out in such a manner.

By making the above-described main scan position deviation correction,it is possible to suppress the deterioration of the image quality due tothe above-described positional deviation in the main scan direction.Further, by making the above-described positional deviation correction,a maximum deviation amount from ideal positions at the image writingstart portion, the image center portion and the image writing endportion can be made not more than a predetermined value (in thisembodiment, not more than about 5 μm). Further, a relative deviationamount among the reflecting surfaces of the rotatable polygonal mirror 4can be made not more than about 3 μm.

Further, the case where the material of the rotatable polygonal mirror 4is the resin material such as the polycarbonate resin or the cycloolefinresin was described, but is not limited thereto. Even in the case wherethe material of the rotatable polygonal mirror 4 is a metal materialsuch as aluminum, a deformation amount of the reflecting surface due tothe rotation of the rotatable polygonal mirror 4 is not completely zero.For that reason, even in the case where the material of the rotatablepolygonal mirror 4 is the metal material, similar main scan positiondeviation correcting values are acquired depending on the temperaturechanges, and then the main scan position deviation correction dependingon the temperature change may also be carried out.

Thus, by calculating the main scan direction magnification deviationcorrecting value on the basis of the device installing space temperatureand the deflector operating ratio, it is possible to reliably correctthe main scan direction positional deviation, of the laser lightreflected by each of the reflecting surfaces, generating due to thetemperature change of the rotatable polygonal mirror 4. Accordingly,even when the temperature of the space in which the rotatable polygonalmirror 4 of the image forming apparatus is installed is changed, thedeterioration of the image quality is not caused to occur, so that ahigh-quality image can be maintained.

In the above-described embodiments, the temperature detecting portion308 was provided inside the image forming apparatus in the neighborhoodof an apparatus casing being away from the control board and the fixingdevice 108, but an installing position thereof is not limited thereto.As shown in FIG. 21, the temperature detecting portion may also beprovided inside the optical box of the optical scanning apparatus. Amodified embodiment of the above-described embodiment will be describedusing FIGS. 21 and 22. FIG. 21 is a perspective view of an opticalscanning apparatus according to the modified embodiment. FIG. 22 is aflow chart of a process of identifying the reflecting surface and ofcorrecting the main scan magnification deviation in the modifiedembodiment.

Incidentally, a schematic structure of an image forming apparatusaccording to this modified embodiment is similar to that of theabove-described embodiment, and therefore will be omitted fromdescription. Further, a structure of the optical scanning apparatus isalso similar to that of the above-described embodiment except for anarrangement of the temperature detecting portion, and therefore, membershaving the same functions are represented by the same reference numeralsor symbols and will be omitted from description.

In this modified embodiment, as shown in FIG. 21, a deflector 5 includesa temperature detecting portion 309 in the neighborhood of a rotatablepolygonal mirror 4. Specifically, the temperature detecting portion 309is provided on a circuit board 18 (FIG. 2) constituting the deflector 5and in the neighborhood of the rotatable polygonal mirror 4. By thusdisposing the temperature detecting portion 309 inside the optical box8, a temperature of the rotatable polygonal mirror 4 can be detectedmore directly, so that the main scan position deviation correction canbe made with accuracy.

Similarly as in the above-described embodiment, the main scan positiondeviation correction data is the deviation correction data correspondingto the respective reflecting surfaces at the normal temperature, andtherefore, there is a need to be corrected depending on a temperaturechange of a space in which the rotatable polygonal mirror 4 isinstalled. The correction parameters are parameters for correcting thedeviation correction data corresponding to the reflecting surfaces atthe normal temperature, depending on the temperature change of the spacein which the rotatable polygonal mirror 4 is installed. In this modifiedembodiment, in order to correct the deviation correction data stored inthe correction data storing portion 302 depending on the temperaturechange, a deflector temperature in the inside of the optical scanningapparatus in which the deflector is installed and an operating ratio ofthe deflector are used. Correction parameters y (y1, y2, y3, y4) areparameters for using the deflector temperature the temperaturecorrection data. Correction parameters z (z1, z2, z3, z4) are parametersfor using the deflector operating ratio as the temperature correctiondata. By using these correction parameters y and z, the temperaturecorrection data for correcting the deviation correction datacorresponding to the respective reflecting surfaces A to D are acquiredby the following formula 3.

Temperature correction data=(y1, y2, y3, y4)×(deflectortemperature)+(z1, z2, z3, z4)×(deflector operating ratio)  [Formula 3]

Incidentally, the main scan magnification deviation correcting value,corresponding to the reflecting surfaces, for correcting the positionaldeviation in the main scan direction of the laser light reflected by thereflecting surface of the rotatable polygonal mirror, generating due tothe temperature change is acquired by the above-described formula 2.

On the basis of the correction data (data) stored in the correction datastoring portion and the correction parameters y and z depending on thetemperature change, emission of the laser light by the semiconductorlaser unit 1 which is the light source is controlled.

Here, a control process of identifying the reflecting surface and ofcorrecting positional deviation in the main scan position of theidentified reflecting surface by the CPU having the functions as thesurface identifying portion 303 a and the correction data controller 303b will be described. FIG. 22 is the flowchart of the process ofidentifying the reflecting surface and of correcting the main scanposition deviation correction.

In FIG. 22, operations of steps S201 to S206 and steps S212 to S214 aresimilar to the operations of the steps S101 to S106 and the steps S112to S114 described using FIG. 19, and therefore will be omitted fromdescription in this modified embodiment.

In the step S207, the CPU identifies a combination pattern providing aminimum difference value, and grasps a one-to-one correspondencerelationship between the BD period β and the BD period α in thecombination pattern. That is, the pattern match is succeeded and thecombination pattern providing the minimum difference value isidentified, so that a correspondence relationship between the BD periodβ with which the surface ID is associated and the BD period α associatedwith the reflecting surfaces in advance is identified, and therespective reflecting surfaces of the rotatable polygonal mirror 4 areidentified. Further, the CPU follows the correspondence relationship asdescribed above and sets reading addresses (adrs) in the correction datastoring portion 302 for the respective surface IDs. Then, the CPU reads,from the correction data storing portion 302, the deviation correctiondata (data) stored in the reading addresses (adrs) set for the surfaceIDs and reads the correction parameters y and z.

Then, in the step S208, the correction data controller 303 b acquires,from the temperature detecting portion 309, the deflector temperature ofthe inside of the optical scanning apparatus in which the rotatablepolygonal mirror is installed, and acquires the deflector controllerbased on the BD signal from the BD sensor 6. Timing of acquiring thedeflector temperature and the deflector operating ratio may preferablybe close to timing of emitting the laser light to the photosensitivedrum.

Then, in the step S209, the CPU calculates the temperature correctiondata in accordance with the above-described formula 3 by using theabove-read correction parameters y and z and the above-acquireddeflector temperature and deflector operating ratio. Then, in the stepS210, the CPU calculates the main scan position deviation correctingvalue for the reflecting surfaces in accordance with the above-describedformula 2 by using the above-read deviation correction data for thereflecting surfaces and the above-calculated temperature correction datadepending on the temperature change for the reflecting surfaces. Thiscalculated main scan position deviation correcting value is correctiondata for correcting the positional deviation in the main scan directionof the laser light for the identified surface identified by theabove-described matching. Then, in the step S211, the CPU sets main scanposition deviation correcting values (correction data) for therespective surface IDs.

On the basis of the thus-set correspond, emission of the laser light bythe semiconductor laser unit 1 which is the light source is controlled.

Incidentally, in this modified embodiment, a constitution in which thedeflector 5 supports the temperature detecting portion 309 was describedas an example, but the temperature detecting portion 309 may also besupported by another member if there is no obstacle between itself andthe deflector 5 and the temperature detecting portion 309 is installedin the neighborhood of the rotatable polygonal mirror 4. For example,the temperature detecting portion 309 may also be supported by theoptical box 8.

Thus, by calculating the main scan position deviation correcting valuedepending on the temperature detecting portion 309 disposed in theneighborhood of the rotatable polygonal mirror 4, the positionaldeviation in the main scan direction of the laser light reflected by thereflecting surfaces, generating due to the temperature change can bereliably corrected. Accordingly, even when the deflector temperature andthe deflector operating ratio are changed, a deterioration of the imagequality due to the positional deviation is reduced, so that ahigh-quality image can be maintained.

Incidentally, in the above-described embodiments, as the image formingapparatus, the printer was described as an example, but the presentinvention is not limited thereto. For example, the image formingapparatus may also be other image forming apparatuses such as a copyingmachine, a facsimile machine and a multi-function machine havingfunctions of these machines in combination. By applying the presentinvention to the above-described image forming apparatuses, similareffects can be achieved.

While the present invention has been described with reference toexemplary embodiments, it is to be understood that the invention is notlimited to the disclosed exemplary embodiments. The scope of thefollowing claims is to be accorded the broadest interpretation so as toencompass all such modifications and equivalent structures andfunctions.

This application claims the benefit of Japanese Patent Applications Nos.2018-197220 filed on Oct. 19, 2018 and 2018-197221 filed on Oct. 19,2018, which are hereby incorporated by reference herein in theirentirety.

What is claimed is:
 1. An image forming apparatus comprising: aphotosensitive member; and a scanning unit configured to scan saidphotosensitive member with laser light depending on image information,wherein said scanning unit includes a light source configured to emitthe laser light depending on the image information, a rotatablepolygonal mirror which is configured to deflect the laser light emittedfrom said light source and which is made of a resin material, and asensor configured to receive the laser light reflected by said rotatablepolygonal mirror, wherein said image forming apparatus is operable in afirst mode in which said rotatable polygonal mirror is rotated at afirst rotational speed and in a second mode in which said rotatablepolygonal mirror is rotated at a second rotational speed faster than thefirst rotational speed, wherein said image forming apparatus furthercomprises, a surface identifying portion configured to identify aplurality of reflecting surfaces of said rotatable polygonal mirror onthe basis of a signal outputted from said sensor, and a storing portionconfigured to prestore correction data for correcting deviation in amain scan direction of the laser light reflected by each of saidplurality of reflecting surfaces, said correction data including firstcorrection data for the first rotational speed and second correctiondata for the second rotational speed, and wherein positional deviationin the main scan direction of the laser light is corrected on the basisof the first correction data or the second correction data.
 2. An imageforming apparatus according to claim 1, wherein said sensor outputs asignal for establishing synchronization of an image writing startposition with respect to the main scan direction at each of thereflecting surfaces of said rotatable polygonal mirror.
 3. An imageforming apparatus according to claim 1, further comprising a detectingportion configured to detect a kind of a recording material, whereinsaid surface identifying portion changes the rotational speed of saidrotatable polygonal mirror to the first rotational speed or the secondrotational speed depending on the kind of the recording materialdetected by said detecting portion.
 4. An image forming apparatusaccording to claim 3, wherein said surface identifying portion changesthe rotational speed of said rotatable polygonal mirror to the firstrotational speed when the recording material detected by said detectingportion is thick paper, and changes the rotational speed of saidrotatable polygonal mirror to the second rotational speed when therecording material detected by said detecting portion is plain paperthinner than the thick paper.
 5. An image forming apparatus according toclaim 3, wherein said surface identifying portion controls emission ofthe laser light from said light source by using the first correctiondata when the first correction data for each reflecting surfacecorresponding to the first rotational speed is set, and controls theemission of the laser light from said light source by using the secondcorrection data when the second correction data, different from thefirst correction data, for each reflecting surface corresponding to thesecond rotational speed is set.
 6. An image forming apparatuscomprising: a photosensitive member; and a scanning unit configured toscan said photosensitive member with laser light depending on imageinformation, wherein said scanning unit includes a light sourceconfigured to emit the laser light depending on the image information, arotatable polygonal mirror which is configured to deflect the laserlight emitted from said light source and which is made of a resinmaterial, and a sensor configured to receive the laser light reflectedby said rotatable polygonal mirror, a surface identifying portionconfigured to identify of a plurality of reflecting surfaces of saidrotatable polygonal mirror on the basis of a signal outputted from saidsensor; a storing portion configured to prestore deviation correctiondata for correcting deviation in a main scan direction of the laserlight reflected by each of said plurality reflecting surfaces, and apredetermined correction parameter used for calculating temperaturecorrection data for correcting the deviation correction data; atemperature detecting portion configured to detect a temperature of aninside of said image forming apparatus; and a correction data controllerconfigured to correct the deviation correction data to correction datadepending on a temperature change of a space in which said rotatablepolygonal mirror is provided, by calculating temperature correction datadepending on the temperature change of the space on the basis of thetemperature detected by said temperature detecting portion and thecorrection parameter and then by using the calculated temperaturecorrection data, wherein positional deviation in the main scan directionof the laser light is corrected on the basis of the correction datacorrected by said correction data controller.
 7. An image formingapparatus according to claim 6, wherein said temperature detectingportion is provided inside said scanning unit and detects a temperatureof an inside of said scanning unit.
 8. An image forming apparatusaccording to claim 6, further comprising a circuit substrate configuredto drive said rotatable polygonal mirror, wherein said sensor isprovided on said circuit substrate.
 9. An image forming apparatusaccording to claim 6, wherein the deviation correction data stored insaid storing portion is correction data for correcting deviation in themain scan direction of the laser light reflected by each of thereflecting surfaces of said rotatable polygonal mirror at a normaltemperature.
 10. An image forming apparatus according to claim 6,wherein said sensor outputs a signal for establishing synchronization ofan image writing start position with respect to the main scan directionat each of the reflecting surfaces of said rotatable polygonal mirror.